• DUCTILE IRON PIPES K8 DN200 System 1
  • DUCTILE IRON PIPES K8 DN200 System 2
  • DUCTILE IRON PIPES K8 DN200 System 3
DUCTILE IRON PIPES K8 DN200

DUCTILE IRON PIPES K8 DN200

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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.

Q: The difference between ductile cast iron pipe and machine-made cast iron pipe
Production process is different, ductile iron pipe mainly through intermediate frequency furnace heating, annealing, and then do cement lining cement lining production, the mechanism of cast iron pipe does not make cement lining.
Q: Can ductile iron pipes be used for irrigation systems?
Yes, ductile iron pipes can be used for irrigation systems. Ductile iron pipes are commonly used in various applications, including water supply systems and irrigation systems. They are known for their strength, durability, and corrosion resistance, making them suitable for transporting water in irrigation systems.
Q: Can ductile iron pipes be used for underground parking lot drainage?
Yes, ductile iron pipes can be used for underground parking lot drainage. Ductile iron is a strong and durable material that is commonly used for underground piping systems. It has excellent resistance to corrosion, making it suitable for applications where the pipes will be exposed to moisture and water. Additionally, ductile iron pipes have high tensile strength, which allows them to handle heavy loads and withstand the pressure exerted by vehicles in a parking lot. Therefore, using ductile iron pipes for underground parking lot drainage is a reliable and long-lasting solution.
Q: What is the expected joint restraint method for ductile iron pipes?
Typically, when it comes to joint restraint methods for ductile iron pipes, the two commonly used options are mechanical joints or push-on joints. Both of these joint types are reliable and prevent leaks, ensuring the stability and integrity of the pipeline system. Mechanical joints involve the use of rubber gaskets and bolts to tightly seal the joints, while push-on joints rely on a groove and rubber gasket system to create a watertight seal. Both methods have excellent joint restraint capabilities and allow for the smooth transmission of fluids or gases through the pipeline without any risk of joint separation or failure. Moreover, these joint restraint methods also make installation and maintenance easier, which is why they are often preferred for ductile iron pipe systems.
Q: What is ductile iron pipe?
The main components of ductile iron pipes are carbon, silicon, manganese, sulfur, phosphorus and magnesium. Execution standard GB/T13295-2003ISO2531/2003
Q: Is the spigot and socket connection of the ductile iron tube reversed?
The whole process is formed by the radial compression of the pipe blank and the stretching process of the branch pipe. Different from the hydraulic bulging three, the metal of the three way joint pipe is compensated by the radial movement of the tube blank, so it is also called radial compensation process.
Q: What is the use of ductile iron?
As far as the tonnage is concerned, the automotive industry is the second largest producer of ductile iron castings, with the largest number of them. Ductile iron is used in three main parts of automobiles: (1) power source, engine parts; (2) power transmission of a gear train, gears and bushings; (3) vehicle suspension, brakes and steering gear. The power source is subjected to continuous change of the crankshaft bending, torsion and shear load, and in its service life, to one billion cycles of car design engineers early in the 19152 years that the processing method for magnesium found in four years later, immediately consider the possibility of using ductile iron. Almost all crankshafts of Ford motor are made of this material. Most gasoline engines in the world are fitted with ductile iron crankshafts instead of forged steel crankshafts, which are considered a typical example of value engineering.
Q: Are ductile iron pipes suitable for use in hydropower projects?
Yes, ductile iron pipes are suitable for use in hydropower projects. Ductile iron pipes are known for their strength, durability, and resistance to corrosion, making them ideal for carrying water in hydropower projects. Additionally, their ability to withstand high pressure and adaptability to various ground conditions further supports their suitability for such projects.
Q: How is ductile iron pipe protected against external corrosion?
Ductile iron pipe is protected against external corrosion through a process called external coating. This involves applying a layer of protective coating, such as asphaltic or epoxy, on the outside surface of the pipe. The coating acts as a barrier, preventing moisture and corrosive substances from coming into contact with the iron, thus reducing the risk of corrosion. Additionally, cathodic protection methods, such as applying sacrificial anodes or using impressed current systems, may be employed to further enhance the corrosion resistance of the ductile iron pipe.
Q: Are ductile iron pipes suitable for use in oil refineries?
Ductile iron pipes are an excellent choice for oil refineries as they offer a unique combination of strength, durability, and flexibility. These pipes possess high tensile strength, enabling them to withstand the intense pressure and stress commonly encountered in oil refining. Their ability to transport fluids such as crude oil, refined petroleum products, and chemicals within the refinery is crucial. Furthermore, ductile iron pipes exhibit exceptional corrosion resistance, protecting them from the corrosive effects of oil, chemicals, and other substances present in oil refineries. This quality ensures the pipes' longevity and reliability, reducing the need for frequent maintenance and replacement. Moreover, ductile iron pipes possess remarkable ductility, enabling them to absorb significant impacts and vibrations without fracturing or breaking. This characteristic proves advantageous in oil refineries, considering the potential movement or stressors caused by machinery, equipment, or ground settlement. Additionally, the pipes' smooth interior surface minimizes friction, facilitating efficient fluid flow and reducing pressure loss. This feature plays a vital role in optimizing fluid transportation within oil refineries, ensuring a smooth and reliable production process. In summary, ductile iron pipes are well-suited for oil refineries due to their high tensile strength, corrosion resistance, ductility, and smooth interior surface. These pipes provide a trustworthy and long-lasting solution for fluid transportation within the refinery, contributing to the efficient and safe operation of oil refining processes.

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