DUCTILE IRON PIPES K8 DN800
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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:
(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.
(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.
(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.
(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.
(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.
(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.
- Q: Are ductile iron pipes suitable for irrigation systems in agricultural fields?
- Yes, ductile iron pipes are suitable for irrigation systems in agricultural fields. Ductile iron pipes have excellent strength, durability, and corrosion resistance, making them ideal for carrying water in irrigation systems. They can withstand high pressure and heavy loads, ensuring reliable water supply to agricultural fields for irrigation purposes.
- Q: How is ductile iron pipe installed?
- The installation of ductile iron pipe can be carried out using two different methods: trenchless technology or the open-cut method. When utilizing trenchless technology, a hole is drilled into the ground, and hydraulic jacks or winches are used to push or pull the ductile iron pipe into the hole. This approach minimizes disruptions to the surrounding environment and reduces the need for extensive excavation. On the other hand, the open-cut method involves excavating a trench to the necessary depth and width for the ductile iron pipe. The trench is then prepared by removing any debris or obstructions and ensuring a stable base. The pipe is subsequently lowered into the trench and aligned correctly with the assistance of laser or surveying equipment. Once the pipe is in place, joints are connected using either a rubber gasket or mechanical joint. The joints are carefully sealed to prevent any leakage. Backfill material is then meticulously placed around the pipe, ensuring proper compaction for stability and support. To avoid excessive settlement, the backfill is applied in layers. After completing the installation, the pipe undergoes testing to ensure its integrity. This may involve hydrostatic testing, where water is filled into the pipe and monitored for any signs of leakage or pressure loss. Overall, the installation of ductile iron pipe necessitates careful planning, excavation, alignment, joint connection, backfilling, and testing. It is crucial to adhere to industry standards and guidelines to achieve a successful and reliable installation that meets the required specifications.
- Q: How can the ductile iron pipes be treated with corrosion protection?
- Epoxy coal tar coatingThe epoxy coal tar coating is not only suitable for gas pipelines, but also for sewage pipes. It is a two component coating with a high adhesion and a very smooth surface
- Q: What is the typical wall thickness of ductile iron pipes?
- The wall thickness of ductile iron pipes can vary depending on their size and intended use, with a typical range of 0.25 inches (6.35 mm) to 0.5 inches (12.7 mm). However, when dealing with larger diameter pipes or those meant for high-pressure applications, the wall thickness may exceed these measurements. To determine the suitable wall thickness for a ductile iron pipe, it is crucial to refer to industry standards and project specifications.
- Q: What are the disadvantages of using ductile iron pipes?
- One disadvantage of using ductile iron pipes is their susceptibility to corrosion. Over time, exposure to moisture and various chemicals can cause the pipes to deteriorate and develop leaks. Another disadvantage is their relatively high cost compared to other pipe materials, such as PVC or HDPE. Additionally, ductile iron pipes are heavy and require specialized equipment for installation, which can increase labor and transportation costs.
- Q: What kind of valves are commonly used in ductile iron pipes?
- Gate valve, butterfly valve, globe valve, check valve flange of various valves, (but the pipeline used for water supply and some limitations of the transport medium may be prescribed valve type) now due to material improvements in the technology, in most cases, smaller pipe diameter is also large diameter pipe outlet valve, butterfly valve, because of the pipeline the large diameter pressure in the pipeline and water than the small caliber to open and close the valve, to human hard, efficiency is not high, so for butterfly valve,
- Q: Are ductile iron pipes suitable for use in residential plumbing?
- Ductile iron pipes are indeed a suitable choice for residential plumbing. This material, known for its strength and durability, is resistant to corrosion, making it highly advantageous for plumbing systems. With its remarkable tensile strength, ductile iron pipes can endure high pressure and are less prone to cracking or breaking, unlike other materials. Moreover, these pipes are renowned for their extensive lifespan, lasting over 100 years, guaranteeing reliability in residential plumbing systems. Furthermore, ductile iron pipes exhibit exceptional flow characteristics, ensuring efficient water distribution throughout the entire household. In conclusion, the strength, durability, and corrosion resistance of ductile iron pipes render them a fitting and long-lasting solution for residential plumbing needs.
- Q: Are ductile iron pipes suitable for installation in areas with high groundwater contamination and soil erosion?
- Ductile iron pipes are generally suitable for installation in areas with high groundwater contamination and soil erosion. This is because ductile iron pipes are known for their durability, strength, and resistance to corrosion. They have excellent resistance to acidic and alkaline soils, making them suitable for areas with high groundwater contamination. Furthermore, ductile iron pipes have a high resistance to soil erosion due to their robust construction. They are designed to withstand various external forces, including pressure from the surrounding soil and potential movement caused by erosion. This makes them a reliable choice for installation in areas prone to soil erosion. However, it is important to note that while ductile iron pipes can withstand high groundwater contamination and soil erosion, proper installation techniques and maintenance practices should be followed to ensure their longevity and optimal performance. Regular inspections, proper backfilling, and appropriate protective coatings should be employed to maximize the pipe's lifespan. In conclusion, ductile iron pipes are generally suitable for installation in areas with high groundwater contamination and soil erosion. Their durability, strength, resistance to corrosion, and high resistance to soil erosion make them a reliable choice for such environments. However, it is crucial to follow proper installation and maintenance practices to ensure their longevity and optimal performance.
- Q: What is the expected hydraulic performance of ductile iron pipes?
- The expected hydraulic performance of ductile iron pipes is generally very high. Ductile iron pipes have a smooth inner surface that promotes efficient flow of fluids, resulting in low friction losses and high flow rates. They have excellent resistance to corrosion and abrasion, ensuring long-term performance in various water and wastewater applications. Ductile iron pipes also have a high tensile strength, allowing them to withstand high internal and external loads without deformation or failure. This makes them suitable for use in both above-ground and below-ground applications, including water distribution systems, sewage and wastewater transport, industrial piping, and irrigation systems. Furthermore, ductile iron pipes have the ability to adapt to ground movement and settle without breaking, thanks to their flexibility and resilience. This makes them a reliable choice in areas with unstable soil conditions or seismic activity. Overall, the expected hydraulic performance of ductile iron pipes is characterized by efficient flow, minimal pressure losses, durability, and the ability to withstand various external forces. These qualities make them a popular choice for water infrastructure projects, ensuring reliable and efficient transportation of fluids for a long service life.
- Q: How are ductile iron pipes connected together?
- Ductile iron pipes are commonly joined together using different methods, which vary depending on the specific application and requirements. The most frequently used method for connecting these pipes is through mechanical joint fittings. These fittings consist of one pipe with a bell end and another with a spigot end, which are joined using bolts or clamps and a rubber gasket. The rubber gasket ensures a tight seal, while the bolts or clamps secure the joint and prevent any movement or separation. Another approach to connecting ductile iron pipes is through flanged joints. This involves attaching a flange to the end of each pipe and then fastening them together using bolts and nuts. Flanged joints are commonly employed in larger diameter pipes or situations where disassembly is necessary. In addition to mechanical joint fittings and flanged joints, push-on or restrained joint fittings can also be used to connect ductile iron pipes. Push-on joints involve pushing a rubber gasket onto the spigot end of the pipe to create a secure and tight connection. On the other hand, restrained joints incorporate additional features like welded-on collars or mechanical devices to prevent movement and enhance joint strength. The choice of connection method for ductile iron pipes depends on factors such as pipe diameter, pressure requirements, and the specific application. It is crucial to adhere to the manufacturer's guidelines and industry standards to ensure proper installation and reliable performance of the connected pipes.
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DUCTILE IRON PIPES K8 DN800
- Loading Port:
- China Main Port
- Payment Terms:
- TT OR LC
- Min Order Qty:
- -
- Supply Capability:
- -
OKorder Service Pledge
OKorder Financial Service
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