DUCTILE IRON PIPES K8 DN800
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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:
(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.
(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.
(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.
(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.
(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.
(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.
- Q: Can ductile iron pipes be used for underground storage of hazardous materials?
- It is not recommended to use ductile iron pipes for underground storage of hazardous materials. Ductile iron pipes are typically utilized for water and sewage systems because of their durability and resistance to corrosion. However, they are not designed to withstand the specific demands and potential dangers associated with storing hazardous materials underground. In the case of underground storage of hazardous materials, it is crucial to utilize materials that are specially engineered to handle the chemical properties and potential risks linked to these substances. Materials such as high-density polyethylene (HDPE) or fiberglass reinforced plastic (FRP) are commonly employed for underground storage tanks due to their excellent chemical resistance and ability to maintain structural integrity over time. Employing ductile iron pipes for such purposes may result in corrosion, leaks, or even catastrophic failures, which could lead to environmental contamination and potential harm to the surrounding areas. Therefore, it is essential to seek advice from experts and comply with relevant regulations and guidelines when selecting materials for underground storage of hazardous materials to ensure safety and prevent potential hazards.
- Q: Are ductile iron pipes suitable for gravity sewer systems?
- Yes, ductile iron pipes are suitable for gravity sewer systems. Ductile iron pipes have several properties that make them well-suited for this application. Firstly, ductile iron pipes have high tensile strength, which means they can withstand the weight of the soil and other loads placed on them in a gravity sewer system. This strength allows the pipes to resist deformation and maintain their structural integrity over time. Additionally, ductile iron pipes have excellent corrosion resistance. This is important in sewer systems as they are often exposed to harsh and corrosive environments. The corrosion resistance of ductile iron pipes ensures their long-term durability and reduces the need for maintenance and repairs. Furthermore, ductile iron pipes have a smooth internal surface, which allows for efficient flow of wastewater in gravity sewer systems. The smooth surface minimizes friction and prevents the accumulation of debris and sediment, reducing the risk of blockages and improving the overall performance of the system. Moreover, ductile iron pipes are highly resistant to damage from external forces such as ground movements or heavy traffic. This makes them a reliable choice for gravity sewer systems, where the pipes may be subjected to various external stresses. Overall, the combination of high tensile strength, corrosion resistance, smooth internal surface, and resistance to external forces makes ductile iron pipes a suitable and reliable choice for gravity sewer systems.
- Q: What are the typical surge anticipation measures for ductile iron pipe?
- Typical surge anticipation measures for ductile iron pipe involve implementing various techniques to mitigate the potential damage caused by surges or water hammer in the pipe system. These measures are designed to absorb or redirect the sudden pressure changes, preventing the pipe from rupturing or failing. Some common surge anticipation measures for ductile iron pipe include: 1. Air chambers: Air chambers are installed at strategic points along the pipeline to provide a cushion of air that absorbs the energy generated by surges. As the pressure wave travels through the pipe, the air compresses, reducing the impact on the pipe and minimizing the risk of damage. 2. Surge tanks: Surge tanks are large vessels connected to the pipeline that act as storage reservoirs for excess pressure. When a surge occurs, the surge tank absorbs the excess water volume, preventing it from causing damage to the pipe. The stored water is then gradually released back into the system, allowing pressure to stabilize. 3. Surge relief valves: Surge relief valves are installed in the pipeline to automatically release excess pressure during surge events. These valves open when the pressure exceeds a preset limit, allowing the surge to dissipate harmlessly. Surge relief valves can be adjusted to release the desired amount of pressure, ensuring the safety of the ductile iron pipe. 4. Water hammer arrestors: Water hammer arrestors are devices that absorb the shock generated by surges and water hammer in the pipe system. They consist of a sealed chamber with a compressible gas or liquid that absorbs the sudden pressure changes. By absorbing the energy, water hammer arrestors protect the ductile iron pipe from potential damage. 5. Surge suppressors: Surge suppressors are devices that regulate the flow of water during surge events. They are designed to reduce the speed at which surges travel through the pipe, minimizing the impact on the system. Surge suppressors can be installed at critical points in the pipeline to prevent damage to the ductile iron pipe. It is essential to consider the specific requirements of the pipeline system and consult with experienced engineers or industry professionals to determine the most suitable surge anticipation measures for ductile iron pipe installations.
- Q: What is the expected hydraulic efficiency of ductile iron pipes?
- The expected hydraulic efficiency of ductile iron pipes is generally high, as they have a smooth interior surface that minimizes friction and allows for efficient flow of water or other fluids.
- Q: Can ductile iron pipes be used in areas with high soil liquefaction potential?
- No, ductile iron pipes are not recommended for areas with high soil liquefaction potential.
- Q: How does ductile iron pipe compare to PVC pipe in terms of performance and cost?
- Ductile iron pipe and PVC pipe are two commonly used materials for various piping applications, and they have distinct differences in terms of performance and cost. In terms of performance, ductile iron pipe is known for its exceptional strength and durability. It is highly resistant to internal and external pressures, making it suitable for carrying water, sewage, and other fluids under high pressure conditions. Ductile iron pipe also has an excellent resistance to corrosion and can withstand extreme temperature variations. Moreover, it has a longer lifespan, often lasting over 100 years, which makes it a reliable choice for long-term projects. On the other hand, PVC pipe is renowned for its versatility and ease of installation. It is lightweight, making it easier to transport and handle during installation. PVC pipe is also resistant to chemicals, making it suitable for applications where corrosion may be a concern. However, PVC pipe may not be as durable as ductile iron pipe, especially when subjected to external pressure or harsh environmental conditions. It may also be susceptible to cracking or breaking under extreme temperatures. In terms of cost, PVC pipe is generally less expensive than ductile iron pipe. PVC pipe is manufactured using less costly materials and is easier to produce, resulting in lower production costs. Additionally, the lightweight nature of PVC pipe reduces transportation costs and makes installation more efficient. Ductile iron pipe, on the other hand, tends to be more expensive due to the higher costs associated with its manufacturing process and the heavier weight, which requires additional handling and transportation expenses. Ultimately, the choice between ductile iron pipe and PVC pipe depends on the specific requirements of the project. If strength, durability, and longevity are crucial, ductile iron pipe may be the preferred option despite its higher cost. However, for applications that require versatility, ease of installation, and cost-effectiveness, PVC pipe can be a suitable alternative.
- Q: What is the expected deflection limit of ductile iron pipes?
- Several factors, including pipe diameter, wall thickness, and soil conditions, determine the expected deflection limit of ductile iron pipes. According to industry standards, it is recommended that ductile iron pipes used for underground installations should not exceed a deflection limit of 2%. In other words, the maximum allowable deflection would be 2% of the pipe's diameter. It is important to be aware that surpassing the deflection limit can result in various issues, such as reduced flow capacity, higher chances of pipe failure, and compromised structural integrity. Therefore, it is crucial to carefully consider and adhere to the suggested deflection limits when designing and installing ductile iron pipes to ensure their long-term performance and reliability.
- Q: Can ductile iron pipe be used for hydroelectric power generation?
- Yes, ductile iron pipe can be used for hydroelectric power generation. Ductile iron pipes are known for their strength, durability, and resistance to corrosion, making them suitable for various applications including the transportation of water in hydroelectric power plants.
- Q: Can ductile iron pipe be used for water distribution systems in cold climates?
- Yes, ductile iron pipe can be used for water distribution systems in cold climates. Ductile iron has excellent resistance to freezing and can withstand extreme cold temperatures without becoming brittle or cracking, making it a suitable choice for water distribution systems in cold climates.
- Q: Can ductile iron pipes be used for irrigation systems in agricultural fields?
- Ductile iron pipes are indeed suitable for use in agricultural fields for irrigation systems. Their durability, strength, and corrosion resistance are well-known, making them an excellent choice for a variety of applications, including irrigation systems. These pipes can withstand high pressures and effectively transport water for irrigation purposes. Moreover, the ductile iron material is resistant to various environmental factors like UV rays, soil chemicals, and temperature changes, ensuring that the pipes have a long lifespan. Additionally, ductile iron pipes exhibit excellent flow characteristics, enabling efficient water distribution across the agricultural fields. In summary, ductile iron pipes offer a reliable and sturdy option for irrigation systems in agricultural fields, delivering a sustainable and efficient solution for water distribution.
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DUCTILE IRON PIPES K8 DN800
- Ref Price:
-
- Loading Port:
- China Main Port
- Payment Terms:
- TT OR LC
- Min Order Qty:
- -
- Supply Capability:
- -
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