DUCTILE IRON PIPES K8 DN800
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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:
(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.
(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.
(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.
(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.
(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.
(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.
- Q:Are ductile iron pipes suitable for pressure reducing valve stations?
- Yes, ductile iron pipes are suitable for pressure reducing valve stations. Ductile iron pipes have excellent strength and durability, making them capable of withstanding high pressure conditions. They also have good corrosion resistance, which is essential for long-term reliability in a pressure reducing valve station.
- Q:Can ductile iron pipes be used in high-temperature applications?
- Yes, ductile iron pipes can be used in high-temperature applications. Ductile iron has excellent heat resistance properties, with a maximum recommended operating temperature of around 450 degrees Fahrenheit. This makes it suitable for a wide range of industrial and commercial applications where high temperatures are involved, including steam, hot water, and thermal oil systems.
- Q:How does ductile iron pipe perform in seismic conditions?
- Ductile iron pipe has excellent performance in seismic conditions due to its inherent flexibility and strength. It can withstand ground movements and vibrations caused by earthquakes without fracturing or breaking. Its ability to absorb and dissipate energy helps prevent catastrophic failures and ensures the integrity of the pipeline system. Additionally, ductile iron pipe's corrosion resistance and durability make it a reliable choice for long-term performance in seismic-prone areas.
- Q:Can ductile iron pipes be used for underground hydrocarbon pipelines?
- Yes, ductile iron pipes can be used for underground hydrocarbon pipelines. Ductile iron pipes are known for their strength, durability, and resistance to corrosion, making them suitable for transporting hydrocarbons underground. However, it is important to consider factors like the specific hydrocarbon being transported, pressure requirements, and regulatory standards before selecting the appropriate material for the pipeline.
- Q:What are the different types of joints used with ductile iron pipe?
- The different types of joints commonly used with ductile iron pipe include push-on joints, mechanical joints, restrained joints, flanged joints, and welded joints. Each type of joint offers different benefits and is used depending on the specific requirements of the installation.
- Q:Can ductile iron pipe be used for stormwater systems?
- Yes, ductile iron pipe can be used for stormwater systems. Ductile iron pipe is a strong and durable material that is commonly used for various applications, including stormwater systems. It has excellent corrosion resistance, making it suitable for handling stormwater, which often contains debris and chemicals. Ductile iron pipe also has high tensile strength and can withstand heavy loads and pressures, making it a reliable choice for stormwater systems that may experience significant flow rates and occasional surges. Additionally, ductile iron pipe is available in various sizes and configurations, allowing for flexibility and adaptability in designing stormwater systems.
- Q:Are ductile iron pipes prone to external corrosion?
- Ductile iron pipes are generally not prone to external corrosion. This is due to the protective nature of the material itself. Ductile iron pipes are made of a strong and durable material that contains a significant amount of graphite. The graphite acts as a natural barrier against external corrosion, preventing the pipe from being affected by rust or other forms of oxidation. Additionally, ductile iron pipes are often coated with a protective layer, such as cement mortar or polyethylene, to further enhance their resistance to corrosion. These coatings provide an extra layer of protection, preventing any contact between the pipe and corrosive substances in the environment. However, it should be noted that while ductile iron pipes are generally resistant to external corrosion, they may still be susceptible to localized corrosion in certain conditions. Factors such as soil composition, moisture content, and the presence of certain chemicals can potentially lead to the corrosion of ductile iron pipes in specific areas. Therefore, proper maintenance and regular inspections are necessary to identify and address any potential corrosion issues promptly. Overall, ductile iron pipes are considered to be highly resistant to external corrosion, but like any other material, they require proper care and maintenance to ensure their long-term durability and reliability.
- Q:How is ductile iron pipe installed?
- The installation of ductile iron pipe can be carried out using two different methods: trenchless technology or the open-cut method. When utilizing trenchless technology, a hole is drilled into the ground, and hydraulic jacks or winches are used to push or pull the ductile iron pipe into the hole. This approach minimizes disruptions to the surrounding environment and reduces the need for extensive excavation. On the other hand, the open-cut method involves excavating a trench to the necessary depth and width for the ductile iron pipe. The trench is then prepared by removing any debris or obstructions and ensuring a stable base. The pipe is subsequently lowered into the trench and aligned correctly with the assistance of laser or surveying equipment. Once the pipe is in place, joints are connected using either a rubber gasket or mechanical joint. The joints are carefully sealed to prevent any leakage. Backfill material is then meticulously placed around the pipe, ensuring proper compaction for stability and support. To avoid excessive settlement, the backfill is applied in layers. After completing the installation, the pipe undergoes testing to ensure its integrity. This may involve hydrostatic testing, where water is filled into the pipe and monitored for any signs of leakage or pressure loss. Overall, the installation of ductile iron pipe necessitates careful planning, excavation, alignment, joint connection, backfilling, and testing. It is crucial to adhere to industry standards and guidelines to achieve a successful and reliable installation that meets the required specifications.
- Q:Are ductile iron pipes suitable for irrigation systems in agricultural fields?
- Yes, ductile iron pipes are suitable for irrigation systems in agricultural fields. Ductile iron pipes have excellent strength, durability, and corrosion resistance, making them ideal for carrying water in irrigation systems. They can withstand high pressure and heavy loads, ensuring reliable water supply to agricultural fields for irrigation purposes.
- Q:How many meters does the cast iron water supply pipe dn150,1 tons?
- Centrifugal ductile iron pipe water-cooled metal type centrifuge daira executed by.Dg100 mm following the closed mold mold jacket cooling, more than Dg150rnm with rain type cooling.
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DUCTILE IRON PIPES K8 DN800
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