• DUCTILE IRON PIPES K8 DN800 System 1
  • DUCTILE IRON PIPES K8 DN800 System 2
  • DUCTILE IRON PIPES K8 DN800 System 3
  • DUCTILE IRON PIPES K8 DN800 System 4
DUCTILE IRON PIPES K8 DN800

DUCTILE IRON PIPES K8 DN800

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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.

(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.


Q: What is the expected burst pressure of ductile iron pipes?
The expected burst pressure of ductile iron pipes can vary depending on various factors such as the pipe diameter, wall thickness, and the specific grade of ductile iron used. However, in general, ductile iron pipes typically have a burst pressure ranging from 350 to 700 psi (pounds per square inch).
Q: Are ductile iron pipes suitable for use in irrigation pivot systems?
Yes, ductile iron pipes are suitable for use in irrigation pivot systems. They are known for their durability, strength, and resistance to corrosion, making them a reliable choice for transporting water in agricultural applications. Additionally, ductile iron pipes have a high tolerance for pressure and can withstand the stresses caused by irrigation pivot systems.
Q: What is the average weight of ductile iron pipes?
The average weight of ductile iron pipes varies depending on their size and specifications. Generally, ductile iron pipes can range in weight from a few hundred pounds to several tons per linear foot.
Q: Can ductile iron pipes be used for stormwater management systems?
Yes, ductile iron pipes can be used for stormwater management systems. Ductile iron pipes are known for their strength and durability, making them suitable for various applications including stormwater management. These pipes are resistant to corrosion and can withstand high pressure, making them ideal for carrying stormwater runoff. Additionally, ductile iron pipes have a long lifespan, reducing the need for frequent replacements and maintenance. Overall, ductile iron pipes are a reliable choice for stormwater management systems.
Q: How does ductile iron pipe perform in high-velocity flow conditions?
Ductile iron pipe performs exceptionally well in high-velocity flow conditions. Due to its unique properties, including high tensile strength and impact resistance, ductile iron pipe can withstand the forces exerted by high-velocity flows without experiencing significant damage or failure. One of the key advantages of ductile iron pipe is its ability to resist the effects of water hammer, which is a sudden increase in pressure caused by the rapid deceleration or change in direction of water flow. This is particularly important in high-velocity flow conditions where the velocity of water is significantly higher than normal. Ductile iron pipes are designed to absorb and dissipate the energy generated by water hammer, preventing potential damage to the pipe and the surrounding infrastructure. Additionally, ductile iron pipe has excellent flow characteristics, allowing for smooth and efficient water transport even at high velocities. This is crucial in applications where a large volume of water needs to be transported quickly, such as in industrial processes or fire protection systems. The smooth interior surface of ductile iron pipe minimizes friction and pressure losses, ensuring that the water can flow freely and efficiently, reducing energy consumption and operating costs. Moreover, ductile iron pipe is highly resistant to corrosion, which is a common issue in high-velocity flow conditions where the water may contain aggressive chemicals or particulates. The protective lining and coating systems used in ductile iron pipes provide a barrier against corrosion, extending the lifespan of the pipe and maintaining its structural integrity. In summary, ductile iron pipe is well-suited for high-velocity flow conditions due to its ability to withstand water hammer, its excellent flow characteristics, and its resistance to corrosion. Its strength, durability, and reliable performance make it a preferred choice for various applications, ensuring efficient water transport even in demanding environments.
Q: What is the manufacturing process of ductile iron pipes? Thank you
Made of nodular cast iron: a strict chemical composition, the content of silicon in molten iron requirements than the original carbon gray cast iron, nodular cast iron in reduced manganese, phosphorus, sulfur content of two liquid iron tapping temperature cast iron is higher than the ash, than the compensation sphere, conceived at the disposal of liquid iron temperature. Off line ball three disposal, that is to add a liquid iron ball agent four inoculation disposal of five nodular cast iron activity is poor, thus shorten the larger, higher demand for pouring temperature and pouring system larger size, more use of the riser cold iron by one condensation heat treatment criterion six iron is iron carbon alloy carbon content greater than 2%, the carbon content in ordinary industrial pig iron containing C, SI and 2.5%--4%, and Mn, S, P and other elements, is a product of iron ores in blast furnace. According to the difference in the shape of the carbon in the pig iron, it can be divided into several kinds, such as steelmaking pig iron, forging pig iron and nodular cast iron.
Q: DN1800 can the length of ductile iron pipes be several meters? What is the total weight?
Ductile cast iron pipe after annealing, the microstructure is ferrite and pearlite, good mechanical properties, excellent corrosion resistance, good ductility, good sealing effect, simple installation, mainly for municipal, industrial and mining enterprises, water supply, gas, oil etc..
Q: Can ductile iron pipes be used in contaminated soil conditions?
Yes, ductile iron pipes can be used in contaminated soil conditions. Ductile iron is known for its strength and durability, making it resistant to corrosion and damage from external factors such as soil contaminants. Additionally, ductile iron pipes have been successfully used in a variety of challenging environments, including contaminated soils, where they can provide reliable and long-lasting underground infrastructure for the transportation of water and other fluids.
Q: Can ductile iron pipes be used for underground mining applications?
Yes, ductile iron pipes can be used for underground mining applications. Ductile iron is known for its strength, durability, and resistance to corrosion, making it suitable for underground mining environments where it may be exposed to harsh conditions and abrasive materials. Additionally, ductile iron pipes have excellent load-bearing capabilities, making them ideal for carrying and transporting materials in mining operations.
Q: Can ductile iron pipes be used for underground sewage systems?
Yes, ductile iron pipes can be used for underground sewage systems. Ductile iron is a strong and durable material that is resistant to corrosion and can handle the high pressure and constant flow of sewage. Additionally, ductile iron pipes have a long lifespan and require minimal maintenance, making them suitable for underground sewage systems.

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