DUCTILE IRON PIPES K8 DN1200
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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:
(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.
(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.
(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.
(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.
(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.
(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.
- Q: Can ductile iron pipes be used in high-pressure applications?
- High-pressure applications can indeed utilize ductile iron pipes. These pipes boast impressive strength and durability, which renders them suitable for managing high-pressure fluids or gases. When compared to alternative pipe types like PVC or HDPE, ductile iron pipes possess a higher pressure rating. Moreover, they exhibit excellent resistance to external loads and have the capacity to endure high internal pressures. Water and wastewater systems frequently employ these pipes, alongside industrial settings that encounter high-pressure conditions. Nevertheless, it is crucial to guarantee that ductile iron pipes utilized in high-pressure scenarios adhere to the necessary standards and specifications to assure safe and dependable operation.
- Q: Can ductile iron pipes be used in potable water systems?
- Yes, ductile iron pipes can be used in potable water systems. Ductile iron is a suitable material for water distribution systems as it has excellent durability, strength, and corrosion resistance. It is commonly used in potable water systems due to its ability to withstand high water pressure and its long service life. Additionally, ductile iron pipes are also approved by various national and international standards for use in potable water applications.
- Q: Can ductile iron pipe be used for both water and sewage applications?
- Yes, ductile iron pipe can be used for both water and sewage applications. It is a durable and versatile material that is resistant to corrosion and can handle the pressure and flow requirements of both water and sewage systems.
- Q: How do ductile iron pipes handle pressure surges in pumping stations?
- Ductile iron pipes are known for their strength and durability, making them well-equipped to handle pressure surges in pumping stations. These pipes have a high resistance to impact and are designed to withstand the sudden increase in pressure that occurs during surge events. Additionally, their flexible nature allows them to absorb and distribute the force exerted by the surge, minimizing the risk of pipe failure or damage. Overall, ductile iron pipes are a reliable choice for handling pressure surges in pumping stations.
- Q: Can ductile iron pipes be repaired if they are damaged?
- Yes, ductile iron pipes can be repaired if they are damaged. The extent of the damage will determine the type of repair that is needed. In cases where the pipe is cracked or has small holes, a repair clamp or a stainless-steel sleeve can be used to seal the damaged area. These methods provide a temporary fix and allow for the flow of water to continue until a more permanent repair can be made. For more severe damage, such as large cracks or broken sections, a full replacement may be necessary. This involves cutting out the damaged section of the pipe and installing a new piece. This process requires specialized equipment and expertise, but it can effectively restore the functionality of the pipe. It is important to note that the repair of ductile iron pipes should be carried out by trained professionals who have experience in working with this type of material. This ensures that the repairs are done correctly and do not compromise the integrity and safety of the pipeline system. Regular inspection and maintenance of ductile iron pipes can help identify any potential issues early on and prevent extensive damage that may require replacement rather than repair.
- Q: Are ductile iron pipes suitable for pressure reducing valve stations?
- Yes, ductile iron pipes are suitable for pressure reducing valve stations. Ductile iron pipes have excellent strength and durability, making them capable of withstanding high pressure conditions. They also have good corrosion resistance, which is essential for long-term reliability in a pressure reducing valve station.
- Q: Method for joining cast iron pipes
- The connection between the pipe and the pipe adopts the form of socket type or flange disk interface. According to the function, it can be divided into two kinds: flexible interface and rigid interface. The flexible interface is sealed with rubber ring, which allows a certain degree of corner and displacement, so it has good seismic resistance and tightness. It is easy and quick to install than rigid interface. It has little labor intensity according to the casting method.
- Q: What is the typical lifespan of ductile iron pipe?
- The typical lifespan of ductile iron pipe can vary depending on various factors such as the quality of the pipe, the conditions it is exposed to, and the maintenance practices employed. However, on average, ductile iron pipe has a lifespan of around 100 years. This is due to its inherent strength and durability, which allows it to withstand high pressure and various environmental conditions. Additionally, ductile iron pipe is often coated with protective materials such as cement mortar lining or polyethylene encasement, further enhancing its longevity. Regular inspections and maintenance can also help extend the lifespan of ductile iron pipe, ensuring that any issues or potential damages are identified and addressed promptly.
- Q: How much is the working pressure of ductile iron pipe used in water supply pipe and how is MPa determined?
- Upstairs are positive solutions, but now outdoor buried water pipes are using steel wire mesh skeleton, plastic composite pipe instead of ductile iron pipeThe general pressure grades used for water supply pipes are 1.0MPa and 1.6Mpa
- Q: How do we handle the leaking of the ductile iron pipe?
- In order to repair the defects of castings, the same or similar materials are usually adopted, and the materials with better performance or special requirements are used under special circumstances. Before welding, it is necessary to check the defects, determine the location, size and nature of the defects, and dig them out in accordance with the relevant measures, and then weld them again. Therefore, the preparation before welding must be in place.
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DUCTILE IRON PIPES K8 DN1200
- Ref Price:
-
- Loading Port:
- China Main Port
- Payment Terms:
- TT OR LC
- Min Order Qty:
- -
- Supply Capability:
- -
OKorder Service Pledge
OKorder Financial Service
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