DUCTILE IRON PIPES K8 DN1200
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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:
(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.
(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.
(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.
(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.
(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.
(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.
- Q:Can ductile iron pipes be used for bridge crossings?
- Ductile iron pipes are indeed suitable for bridge crossings. This material is widely used in various applications, such as water and wastewater systems, due to its strength and durability. When it comes to bridge crossings, ductile iron pipes offer numerous advantages. They possess high tensile strength, enabling them to handle the load and stress imposed by the bridge structure. In addition, they are highly resistant to corrosion, making them well-suited for environments where bridges may be exposed to moisture and other harsh conditions. Moreover, ductile iron pipes have the capability to withstand seismic activity, making them a dependable choice for areas prone to earthquakes. Overall, ductile iron pipes are a reliable and appropriate option for bridge crossings due to their strength, durability, resistance to corrosion, and ability to withstand seismic activity.
- Q:Why is the sound speed of nodular cast iron lowered after heat treatment?
- Sound travels faster in a solid than it does in a liquidOr so, after heating, the intermolecular repulsion decreases, so that the same potential energy conduction requires molecules to move more distances, making the transmission slower
- Q:Ductile iron pipe length is generally much
- The spheroidal graphite tube of hot film casting process is generally a single branch with a length of 8 meters. The ductile iron pipes produced by this process are usually large caliber pipes. For example, DN1000 or more.
- Q:General cast iron prices now
- Regular cast iron prices now range between 5000 and 8000.Ductile iron is a kind of high strength cast iron material developed in 50s twentieth Century, its comprehensive performance is close to the steel, it is based on its excellent performance, has been successfully used in casting complex stress, strength, toughness and wear resistance requirements of the higher parts. Nodular cast iron has developed rapidly to be second only to grey cast iron and widely used as cast iron material. The so-called "iron instead of steel", mainly refers to ductile iron.
- Q:How can the ductile iron pipe depress the elbow so as to prevent it from being opened?
- The elbow is the pipe that changes the direction of the pipe. According to the angle, there are 45 degrees and 90 degrees, 180 degrees, three most commonly used, in addition, according to the project needs, including 60 degrees and other non normal angle elbow.
- Q:What are the typical joint restraint requirements for ductile iron pipes?
- Ductile iron pipes typically require joint restraints to prevent separation or pulling apart. Two common types of restraints are mechanical joint restraints and push-on joint restraints. Mechanical joint restraints are used when the pipe faces high internal pressures or external loads. They consist of a gland and a follower gland that are tightened around the joint with bolts or clamps. This secures the joint and prevents movement. On the other hand, push-on joint restraints are used when the pipe doesn't face high pressures or loads. They provide a seal and prevent separation due to ground movement or external forces. Push-on joint restraints are installed by pushing the pipe into the joint and securing it with a ring or collar. In addition to joint restraints, proper bedding and backfill materials are important for ductile iron pipes. These materials help distribute loads and provide stability, further enhancing the pipe's resistance to joint separation. It's important to note that the specific joint restraint requirements may vary depending on project specifications, pipe size, and operating conditions. Therefore, consulting the manufacturer's recommendations and engineering standards is essential for selecting and installing the proper restraints.
- Q:Are ductile iron pipes suitable for use in chemical storage tanks?
- Ductile iron pipes are not suitable for use in chemical storage tanks. While ductile iron pipes have excellent mechanical properties, including high tensile strength and impact resistance, they are not resistant to corrosion caused by various chemicals. Chemical storage tanks require materials that can withstand the corrosive properties of the stored chemicals to ensure the safety and integrity of the tank. Therefore, materials such as fiberglass-reinforced plastic (FRP), stainless steel, or high-density polyethylene (HDPE) are commonly used for chemical storage tanks due to their superior corrosion resistance. It is crucial to select the appropriate material for chemical storage tanks to prevent leaks, contamination, and potential hazards.
- Q:How are ductile iron pipes connected or jointed together?
- Ductile iron pipes are typically connected or jointed together using various methods such as flanged joints, push-on joints, mechanical joints, or restrained joints. These methods ensure a secure and leak-free connection between the pipes, providing a reliable and durable pipeline system.
- Q:Can ductile iron pipes be used for irrigation systems?
- Yes, ductile iron pipes can be used for irrigation systems. Ductile iron pipes have excellent strength and durability, making them suitable for a variety of applications, including irrigation. These pipes are resistant to corrosion and have a long lifespan, ensuring that they can withstand the harsh conditions often associated with irrigation systems. Additionally, ductile iron pipes have a smooth interior surface, which allows for efficient water flow and reduced friction loss. This makes them ideal for transporting water over long distances, ensuring proper irrigation of crops or landscapes. Overall, ductile iron pipes are a reliable and cost-effective choice for irrigation systems.
- Q:How does ductile iron pipe perform in areas with high groundwater levels?
- Ductile iron pipe performs exceptionally well in areas with high groundwater levels. One of the key advantages of ductile iron pipe is its corrosion resistance, which makes it highly suitable for underground applications and areas with high water tables. Unlike other materials, ductile iron pipe is not susceptible to rust or corrosion caused by groundwater, ensuring its durability and longevity. Furthermore, ductile iron pipe has excellent strength and flexibility, allowing it to withstand the external pressure exerted by high groundwater levels. It can resist the buoyant forces exerted by water, preventing it from floating or shifting out of place. In addition, ductile iron pipe's joints are tightly sealed, preventing any groundwater from infiltrating the pipe system. This ensures that there is no leakage or contamination of the water supply, which is crucial in areas with high groundwater levels. Overall, ductile iron pipe is the ideal choice for areas with high groundwater levels due to its corrosion resistance, strength, and ability to maintain a tight, secure system. It provides a reliable and long-lasting solution for water distribution and sewer systems, even in challenging environments.
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DUCTILE IRON PIPES K8 DN1200
- Ref Price:
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