DUCTILE IRON PIPES K8 DN1200
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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:
(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.
(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.
(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.
(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.
(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.
(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.
- Q: How do ductile iron pipes perform in cold weather conditions?
- Ductile iron pipes perform well in cold weather conditions due to their exceptional strength and durability. Unlike other materials, ductile iron pipes have a high resistance to freeze-thaw cycles, preventing them from cracking or breaking in freezing temperatures. Additionally, the material's flexibility allows for minimal expansion and contraction, ensuring stability even in extreme cold. Overall, ductile iron pipes are a reliable choice for cold weather environments.
- Q: What's the difference between grey cast iron pipe and ductile iron pipe?
- Spheroidal graphite cast iron and ordinary cast iron contain graphite monomer, that is to say, cast iron is a mixture of iron and graphite. The graphite in ordinary cast iron is flaky, and the strength of graphite is very low, so there are many flakes of voids in the cast iron, so the strength of ordinary cast iron is lower and more brittle. Graphite in graphite cast iron is spherical, equivalent to the existence of many spherical voids in cast iron. The effect of spherical voids on the strength of cast iron is much smaller than that of sheet voids, so the strength of nodular cast iron is much higher than that of ordinary cast iron.
- Q: DN1800 can the length of ductile iron pipes be several meters? What is the total weight?
- Ductile cast iron pipe after annealing, the microstructure is ferrite and pearlite, good mechanical properties, excellent corrosion resistance, good ductility, good sealing effect, simple installation, mainly for municipal, industrial and mining enterprises, water supply, gas, oil etc..
- Q: What are the different corrosion protection options for ductile iron pipe?
- There are several corrosion protection options available for ductile iron pipes. These include internal linings such as cement mortar or polyethylene encasement, external coatings like zinc or polyethylene, and cathodic protection systems. Each option offers varying levels of protection and is chosen based on the specific needs and conditions of the pipe installation.
- Q: How can the old water pipe ductile iron pipe be opened with three flanges?
- First, the new process adopted; groove connection. With groove pieces, of course, ductile iron pipes should also be grooved pipes.Two, the old process1. dozen to lead lead; cut into strips, with a file play in the interface2. use expanded cement with asbestos3 use the asphaltBecause the interface material used in the old process is poisonous, especially in the water supply pipeline, environmental protection requires a new process now.
- Q: What is the expected sound transmission loss of ductile iron pipes?
- The sound transmission loss of ductile iron pipes can vary depending on factors like pipe thickness, diameter, and the surrounding environment. Generally, ductile iron pipes have good soundproofing properties because they are dense and heavy. They are designed to minimize noise transmission and vibration. Ductile iron pipes can significantly reduce noise transmission. The material's density and mass block sound waves and reduce their transmission. However, it is important to note that the sound transmission loss of ductile iron pipes may not be as high as other specialized soundproofing materials like acoustic insulation or double-wall piping systems. To accurately determine the expected sound transmission loss of ductile iron pipes in a specific application, it is recommended to consult the manufacturer's specifications or conduct acoustic tests following relevant standards like ASTM E90. These tests can provide precise data on the sound transmission loss values of ductile iron pipes under different conditions, ensuring proper noise control and acoustic performance in specific installations.
- Q: Are ductile iron pipes suitable for use in wastewater treatment plants?
- Yes, ductile iron pipes are suitable for use in wastewater treatment plants. Ductile iron is a strong and durable material that can withstand the harsh and corrosive environment present in wastewater treatment plants. It has excellent resistance to abrasion, corrosion, and chemical attacks, making it a reliable choice for conveying wastewater and handling the various chemicals and substances found in the treatment process. Ductile iron pipes also have high tensile strength, which allows them to withstand high-pressure conditions and the weight of the surrounding soil. Additionally, ductile iron pipes are known for their flexibility, which makes them resistant to ground movement and settlement, ensuring long-term performance and reliability in wastewater treatment plants.
- Q: Can ductile iron pipes be used for fire protection systems?
- Yes, ductile iron pipes can be used for fire protection systems. Ductile iron pipes have excellent strength and durability, making them suitable for carrying water and withstanding the pressure required in fire protection systems. Additionally, they have good corrosion resistance, which is crucial for long-term use in fire protection applications.
- Q: What is the expected corrosion rate of ductile iron pipes?
- The expected corrosion rate of ductile iron pipes can vary depending on several factors, including the specific environment in which the pipes are installed, the pH and composition of the water or soil they come into contact with, and the presence of any corrosive substances or chemicals. In general, ductile iron pipes are known for their excellent resistance to corrosion compared to other materials such as cast iron or steel. This is due to the presence of a protective layer called a passive film, which forms naturally on the surface of the pipes when exposed to oxygen in the environment. This passive film acts as a barrier, preventing further corrosion from occurring. However, it is important to note that even ductile iron pipes can experience some level of corrosion over time, especially in aggressive or highly corrosive environments. The expected corrosion rate can range from very low to moderate, depending on the aforementioned factors. To ensure the longevity and performance of ductile iron pipes, it is recommended to implement proper maintenance and monitoring practices. This includes regular inspections, cleaning, and the application of protective coatings or linings when necessary. Additionally, implementing a cathodic protection system can further enhance the corrosion resistance of the pipes. Ultimately, it is important to consult with experts and professionals in the field of corrosion and pipe materials to accurately determine the expected corrosion rate of ductile iron pipes in a specific application or environment.
- Q: What is the expected pressure class for ductile iron pipes?
- The pressure class anticipated for ductile iron pipes may differ based on the particular use and project needs. In a general sense, ductile iron pipes are engineered to manage high-pressure situations and are typically offered in pressure classes spanning from 150 psi to 350 psi. These pressure classes signify the utmost operational pressure that the pipe can endure while preserving its structural soundness. To ascertain the suitable pressure class for ductile iron pipes in a specific scenario, it is crucial to refer to industry standards, guidelines, and project specifications.
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DUCTILE IRON PIPES K8 DN1200
- Loading Port:
- China Main Port
- Payment Terms:
- TT OR LC
- Min Order Qty:
- -
- Supply Capability:
- -
OKorder Service Pledge
OKorder Financial Service
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