• DUCTILE IRON PIPE K8 DN200 System 1
  • DUCTILE IRON PIPE K8 DN200 System 2
  • DUCTILE IRON PIPE K8 DN200 System 3
  • DUCTILE IRON PIPE K8 DN200 System 4
DUCTILE IRON PIPE K8 DN200

DUCTILE IRON PIPE K8 DN200

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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.

(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.


Q:What is the typical diameter range of ductile iron pipes?
The typical diameter range of ductile iron pipes is between 4 inches and 64 inches.
Q:Do ductile iron pipes require special handling during transportation?
Transporting ductile iron pipes requires special handling. While these pipes are known for their strength and durability, improper handling can result in damage. Due to their weight and size, it is crucial to use appropriate lifting and handling equipment. Dropping or impacting the pipes must be avoided to prevent cracks or fractures. Moreover, pipes should be stored and transported securely to prevent rolling or shifting, which could harm the pipe coating and fittings. Additionally, it is advisable to shield the pipes from extreme temperatures or adverse weather conditions during transportation. Adhering to these guidelines and taking necessary precautions will minimize the risk of damage during transportation.
Q:What is the composition of ductile iron pipes?
Ductile iron pipes are primarily composed of iron, along with small amounts of carbon, silicon, and other alloying elements. The iron content typically ranges from 90% to 94%, while carbon content is usually around 3% to 4%. Silicon is added in the range of 1.5% to 3%, which helps enhance the ductility and strength of the iron. Other alloying elements such as manganese, sulfur, and phosphorus may also be present in smaller quantities. The composition of ductile iron pipes is carefully engineered to achieve specific properties. The addition of carbon and silicon improves the hardness and strength of the iron, making it more suitable for demanding applications. The presence of these alloying elements also contributes to the ductility of the pipes, allowing them to be easily bent and molded without breaking. Overall, the composition of ductile iron pipes is designed to provide a balance between strength, ductility, and resistance to corrosion. This makes them ideal for use in water and sewage systems, where they can withstand high pressure, handle heavy loads, and resist the corrosive effects of water and other chemicals.
Q:What's the difference between cast iron pipe and steel pipe?
Cast iron pipes (Cast, Iron, Pipe), cast cast pipe. Cast iron pipes are used for water supply, drainage and gas transmission lines. They include cast iron pipes and pipe fittings. Labor intensity is small. According to the casting method, it is divided into continuous cast iron pipe and centrifugal cast iron pipe, in which the centrifugal cast iron pipe is divided into sand mould and metal type two kinds. Divided into gray cast iron pipe and nodular cast iron pipe according to different material. According to the interface form, it is divided into flexible interface, flange interface, self anchored interface, rigid interface and so on. Among them, the flexible iron pipes rubber sealing ring; flange interface cast iron pipe flange fixed in the rubber pad, the flange gasket sealing; rigid interface cast iron pipe socket is large, straight pipe is inserted, sealed with cement, this technology has been basically eliminated
Q:How does ductile iron pipe perform in areas with high soil compaction?
Ductile iron pipe performs well in areas with high soil compaction due to its strong and durable characteristics. Its flexible nature allows it to withstand the pressure exerted by compacted soil, preventing deformation or damage. Additionally, the material's high tensile strength and resistance to cracking make it an ideal choice for areas where soil compaction is a concern.
Q:Are ductile iron pipes suitable for pressure sewer systems?
Ductile iron pipes, known for their high strength and durability, are a suitable option for pressure sewer systems. They have been widely used in various applications, including pressure sewer systems, due to their ability to withstand high pressure and provide a long-lasting solution for transporting sewage under pressure. One key advantage of ductile iron pipes is their excellent corrosion resistance, which is crucial in sewer systems where they are exposed to various chemicals and contaminants. These pipes are resistant to both internal and external corrosion, ensuring their durability and functionality over time. Moreover, ductile iron pipes have a smooth internal surface, minimizing friction and improving the flow capacity of the sewer system. This feature allows the pipes to handle the required flow rates and prevent blockages or backups. Additionally, ductile iron pipes are known for their ease of installation. They can be easily cut and joined using various methods, making them a convenient choice for pressure sewer systems. Overall, ductile iron pipes offer a reliable choice for pressure sewer systems, thanks to their high strength, corrosion resistance, smooth internal surface, and ease of installation.
Q:How much is the installation cost of the ductile iron tube?
Ductile iron pipes mainly called centrifugal ductile iron pipe, it has the properties of nature, iron and steel, excellent corrosion resistance, good ductility, good sealing effect, simple installation, mainly for municipal, industrial and mining enterprises, water supply, gas, oil etc..
Q:Can ductile iron pipes be used in areas with high levels of industrial effluents?
Areas with high levels of industrial effluents can indeed utilize ductile iron pipes. Ductile iron, a variant of cast iron known for its enhanced flexibility and strength, possesses remarkable resistance to corrosion and abrasion. Hence, it is well-suited for managing a wide range of industrial effluents, including those abundant in chemicals, acids, or other corrosive substances. To bolster their defense against chemical attacks, ductile iron pipes feature protective linings, such as cement mortar or polyethylene. These linings serve as barriers, preventing direct contact between the effluents and the iron material. Consequently, the pipes maintain their longevity and integrity. In addition, ductile iron pipes have gained considerable usage in industrial applications involving corrosive environments. They have shown themselves to be dependable and long-lasting, even in demanding conditions. Of course, proper maintenance and regular inspections remain crucial in ensuring the ongoing performance of ductile iron pipes within areas possessing high levels of industrial effluents. It is pivotal to bear in mind the specific characteristics of the effluents and seek guidance from experts or manufacturers when determining the most suitable pipe materials and linings for a particular industrial setting.
Q:What effect does magnesium play in nodular cast iron?
Magnesium can be graphite precipitated in spherical form.But the specific mechanism is not clear, and now it is still debated in the academic circles.In addition, magnesium and sulfur generate MgS, which removes S from molten iron, which impedes the formation of spheroidal graphite.Therefore, Mg has two functions to eliminate the influence of S on Nodular Iron and promote the precipitation of graphite in spherical form.
Q:Are ductile iron pipes suitable for irrigation systems in agricultural fields?
Yes, ductile iron pipes are suitable for irrigation systems in agricultural fields. Ductile iron pipes have excellent strength, durability, and corrosion resistance, making them ideal for carrying water in irrigation systems. They can withstand high pressure and heavy loads, ensuring reliable water supply to agricultural fields for irrigation purposes.

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