• DUCTILE IRON PIPES K8 DN100 System 1
  • DUCTILE IRON PIPES K8 DN100 System 2
  • DUCTILE IRON PIPES K8 DN100 System 3
DUCTILE IRON PIPES K8 DN100

DUCTILE IRON PIPES K8 DN100

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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.

(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.


Q: What new technologies are there for the installation of ductile iron pipes?
Type W: type W tube in the same pipe with high strength, low noise, good fireproof performance, long service life, with the characteristics of flexibility and good seismic performance, but also has synchronous construction, utilization rate is high, easy to pipe, reducing the hydraulic test of pipeline clearing times, shorten the construction period to improve economic benefits. In addition, this type of interface with bolts in the lateral fastening, avoids the defects of socket flexible interface flange is easy to damage, close to the wall to the fixed bolt, has the advantages of simple operation, so in the selection of building drainage pipes and fittings, with strong competitiveness. In addition, because the length of W pipe is 3M, the number of intermediate joints is greatly reduced, and any length can be intercepted in accordance with the requirements, thereby greatly saving the pipe material, reducing consumption and cost. W type socket with stainless steel hoop rib clamp, lined with rubber ring flexible connection, seismic performance and good sealing performance, no leakage and allowed to swing in a certain range. Therefore, W tubes are widely used both at home and abroad.
Q: What are the advantages of using ductile iron pipes?
There are several advantages of using ductile iron pipes. Firstly, they have high tensile strength and durability, making them resistant to cracking and breaking under pressure or external forces. Secondly, ductile iron pipes have excellent corrosion resistance, allowing them to withstand harsh environments and reducing the risk of leaks and pipe failures. Additionally, they provide better flow characteristics due to their smooth internal surface, ensuring efficient transportation of fluids. Lastly, ductile iron pipes have a long lifespan and require minimal maintenance, resulting in cost savings and reliable infrastructure for water supply and wastewater management systems.
Q: How do ductile iron pipes perform in seismic zones?
Ductile iron pipes have proven to perform exceptionally well in seismic zones due to their unique characteristics and design features. These pipes are known for their ability to withstand ground movements, vibrations, and other seismic forces that may occur during an earthquake. The inherent flexibility of ductile iron pipes allows them to absorb and distribute the energy generated by seismic activities. This flexibility helps prevent the pipes from fracturing or breaking under intense ground shaking. Additionally, the high strength and resilience of ductile iron make it highly resistant to damage caused by ground movements. Furthermore, ductile iron pipes are designed with restrained joints, which provide added stability and resistance to seismic forces. These joints can accommodate small lateral movements without compromising the integrity of the pipeline system. The restrained joints also prevent the pipes from becoming disconnected or misaligned during seismic events, ensuring the continuous flow of water or other fluids. In seismic zones, where the ground is more prone to liquefaction or soil settlement, ductile iron pipes are often installed using methods that enhance their stability. For instance, the use of deep embedment techniques or the incorporation of thrust blocks at bends and fittings increases the resistance of the pipes to the lateral forces exerted by the ground. The performance of ductile iron pipes in seismic zones is further enhanced by regular inspection and maintenance. Periodic assessments can detect any potential weaknesses or damages that may have occurred during seismic events, allowing for timely repairs or replacements to be made. Overall, ductile iron pipes have a proven track record of reliable performance in seismic zones. Their flexibility, strength, and design characteristics make them highly resilient to seismic forces, ensuring the safe and uninterrupted supply of water or other fluids even in areas prone to earthquakes.
Q: Are ductile iron pipes suitable for use in acidic environments?
Ductile iron pipes are generally not suitable for use in highly acidic environments. While ductile iron is known for its strength and durability, it does have limitations when it comes to acidic conditions. Acidic environments tend to corrode and degrade ductile iron pipes over time. In acidic conditions, the acid can react with the iron in the pipe, causing corrosion and ultimately leading to pipe failure. The rate of corrosion depends on various factors such as the concentration and type of acid, temperature, and the duration of exposure. Acidic environments with pH levels below 4 or 5 can significantly accelerate the corrosion process. To overcome this limitation, other materials like stainless steel or corrosion-resistant alloys such as PVC or HDPE (high-density polyethylene) pipes are often recommended for use in acidic environments. These materials have better resistance to corrosion and can withstand the harsh conditions associated with acidic environments. However, if ductile iron pipes are used in mildly acidic conditions or if measures are taken to protect them from corrosion, they may still be suitable. Applying protective coatings or linings to the pipes can help minimize the corrosive effects of acids. It is essential to consult with experts or engineers familiar with the specific conditions and requirements of the project to determine the most suitable material for use in acidic environments.
Q: Can ductile iron pipes be used in areas with high soil salinity?
Yes, ductile iron pipes can be used in areas with high soil salinity. Ductile iron pipes are known for their high corrosion resistance, making them suitable for various soil conditions, including those with high salinity levels. The pipes are typically coated with a protective layer, such as polyethylene or zinc, which further enhances their resistance to corrosion from saltwater or saline soils. Additionally, proper installation techniques, such as proper backfilling and compacting of the soil around the pipes, can help minimize the potential impact of high soil salinity on the performance and longevity of ductile iron pipes.
Q: Can ductile iron pipes be used for geothermal energy systems?
Yes, ductile iron pipes can be used for geothermal energy systems. Ductile iron is a strong and durable material that can withstand the high temperatures and pressures often associated with geothermal energy systems. Its resistance to corrosion and high tensile strength make it an ideal choice for transporting geothermal fluids. Additionally, ductile iron pipes can be easily joined, allowing for flexibility and adaptability in design and installation. Overall, ductile iron pipes are a reliable and cost-effective option for geothermal energy systems.
Q: How does ductile iron pipe perform in areas with high soil movement?
Ductile iron pipe performs well in areas with high soil movement due to its inherent flexibility and strength. Its ability to withstand soil settlement, ground shifting, and seismic activity makes it a reliable choice for underground pipelines. The pipe's ductility allows it to sustain deformation without fracturing, ensuring continued functionality even in challenging soil conditions. Consequently, ductile iron pipe is an ideal solution for areas prone to soil movement, providing long-lasting and durable performance.
Q: Can ductile iron pipes be used for water supply networks?
Yes, ductile iron pipes can be used for water supply networks. Ductile iron pipes are known for their strength and durability, making them suitable for carrying water over long distances. They are resistant to corrosion and can withstand high pressure and external loads, making them a reliable choice for water supply systems. Additionally, ductile iron pipes have a smooth internal surface, which reduces friction and allows for efficient water flow. Overall, ductile iron pipes have been widely used in water supply networks around the world due to their excellent performance and longevity.
Q: The difference between spheroidal graphite cast iron pipe and HDPE water supply pipe
As the HDPE pipe is made of hot melt connection, the construction is more difficult, and the installation cost is about 40% higher than that of the nodular cast iron pipe.
Q: What is the typical weight of ductile iron pipes?
The typical weight of ductile iron pipes can vary depending on their size and thickness. However, as a general guideline, ductile iron pipes commonly range in weight from around 1 pound per foot for smaller diameter pipes to several hundred pounds per foot for larger diameter pipes. The weight of ductile iron pipes is determined by factors such as the pipe's dimensions, the thickness of its walls, and the specific requirements of the intended application. It is important to note that these weights are approximate and can vary based on the specific manufacturer and product specifications.

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