• DUCTILE IRON PIPES K8 DN100 System 1
  • DUCTILE IRON PIPES K8 DN100 System 2
  • DUCTILE IRON PIPES K8 DN100 System 3
DUCTILE IRON PIPES K8 DN100

DUCTILE IRON PIPES K8 DN100

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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.

(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.


Q: What is the average cost of ductile iron pipes?
The average cost of ductile iron pipes can vary depending on various factors such as diameter, length, and location. On average, ductile iron pipes can range from $30 to $100 per linear foot. For example, a 6-inch diameter ductile iron pipe with a length of 20 feet may cost around $600 to $2,000. It's important to note that these prices are estimates and can change based on market conditions, project specifications, and supplier pricing. Therefore, it is recommended to consult with local suppliers or contractors to obtain accurate pricing information for specific projects.
Q: Can ductile iron pipes be used for geothermal systems?
Yes, ductile iron pipes can be used for geothermal systems. Ductile iron is known for its strength, durability, and corrosion resistance, making it suitable for various applications including geothermal systems. These pipes can handle high temperatures and pressure fluctuations commonly found in geothermal systems. Additionally, ductile iron pipes have excellent thermal conductivity properties, allowing for efficient heat transfer between the geothermal fluid and the surrounding environment. Therefore, ductile iron pipes are a viable option for transporting geothermal fluids in geothermal systems.
Q: What are ductile iron pipes?
Ductile iron pipes are a type of iron piping that possess unique properties, making them highly durable and flexible. They are made by adding small amounts of magnesium to cast iron, which transforms the brittle material into a stronger and more malleable form. Due to their high tensile strength and ability to withstand extreme conditions, ductile iron pipes are commonly used in various applications such as water and sewage systems, industrial plants, and transportation infrastructure.
Q: Can ductile iron pipes be used for underground storage of hazardous materials?
It is not recommended to use ductile iron pipes for underground storage of hazardous materials. Ductile iron pipes are typically utilized for water and sewage systems because of their durability and resistance to corrosion. However, they are not designed to withstand the specific demands and potential dangers associated with storing hazardous materials underground. In the case of underground storage of hazardous materials, it is crucial to utilize materials that are specially engineered to handle the chemical properties and potential risks linked to these substances. Materials such as high-density polyethylene (HDPE) or fiberglass reinforced plastic (FRP) are commonly employed for underground storage tanks due to their excellent chemical resistance and ability to maintain structural integrity over time. Employing ductile iron pipes for such purposes may result in corrosion, leaks, or even catastrophic failures, which could lead to environmental contamination and potential harm to the surrounding areas. Therefore, it is essential to seek advice from experts and comply with relevant regulations and guidelines when selecting materials for underground storage of hazardous materials to ensure safety and prevent potential hazards.
Q: What is the expected service life of ductile iron pipe?
The expected service life of ductile iron pipe can vary depending on various factors such as the environment, soil conditions, water quality, and the level of maintenance and corrosion protection measures implemented. However, on average, ductile iron pipe is designed to have a service life of 75 to 100 years. This is due to its superior strength, durability, and resistance to corrosion. Ductile iron pipe is known for its ability to withstand harsh conditions and has been used extensively in water and wastewater systems, industrial applications, and other infrastructure projects. Regular maintenance and proper corrosion protection can further extend the service life of ductile iron pipe, ensuring its continued reliability and performance over many decades.
Q: Can ductile iron pipe be used for fire protection systems?
Yes, ductile iron pipe can be used for fire protection systems. Ductile iron pipe is known for its strength and durability, making it suitable for various applications, including fire protection systems. Its high tensile strength and resistance to cracking and breaking make it a reliable choice for transporting water and other fire suppression agents. Additionally, ductile iron pipe has excellent corrosion resistance properties, ensuring long-term performance and reliability in fire protection systems. Overall, ductile iron pipe is a suitable and commonly used material for fire protection systems due to its strength, durability, and corrosion resistance.
Q: Can ductile iron pipes be used for high-pressure applications?
Ductile iron pipes are capable of being utilized in high-pressure scenarios. This material, known for its strength and durability, can endure substantial pressure and loads. Its exceptional mechanical properties, such as its high tensile strength and impact resistance, make it ideal for a variety of uses, including water and wastewater systems, oil and gas pipelines, and industrial processes. Furthermore, ductile iron pipes possess a remarkable resistance to corrosion and abrasion, further bolstering their suitability for high-pressure environments. Nonetheless, it is crucial to consider the specific requirements and design factors of the application to ensure that the ductile iron pipes meet the necessary standards and specifications for the desired pressure range.
Q: How are ductile iron pipes protected against erosion caused by high-velocity flow?
Various methods and techniques are used to protect ductile iron pipes from erosion caused by high-velocity flow. One effective method involves applying protective coatings on the inner surface of the pipes. These coatings act as a barrier between the flowing water and the pipe material, minimizing the abrasive effects of the fast flow. Depending on the specific requirements of the application, coatings such as epoxy, polyurethane, or cement-mortar lining may be used. In addition, manufacturers often design the pipes with increased wall thickness in areas prone to erosion, such as bends or sections with high flow velocity. This additional thickness provides extra strength and resistance against erosion. Another technique used to safeguard ductile iron pipes from erosion is the implementation of flow control devices, such as flow deflectors or fittings that reduce velocity. These devices help redirect the flow and decrease its speed, thus minimizing the impact on the pipe walls. Regular maintenance and inspections are also vital to prevent erosion. By monitoring the condition of the pipes and identifying any early signs of erosion, appropriate measures can be taken to address the issue before it worsens. This may involve repairing or replacing damaged sections of the pipes and implementing erosion control measures like sediment filters or flow restrictors. Overall, a combination of protective coatings, design considerations, flow control devices, and proactive maintenance strategies are employed to ensure adequate protection of ductile iron pipes against erosion caused by high-velocity flow.
Q: Can ductile iron pipes be used for underground cooling water systems?
Yes, ductile iron pipes can be used for underground cooling water systems. Ductile iron pipes are known for their durability, high strength, and resistance to corrosion, making them suitable for various applications, including underground installations. In cooling water systems, where the pipes are exposed to water and potentially harsh environments, ductile iron pipes provide a reliable and long-lasting solution. Their ability to withstand high pressure and temperature fluctuations further ensures the efficient and safe operation of the cooling water system. Additionally, ductile iron pipes are often preferred for underground installations due to their ease of installation, low maintenance requirements, and cost-effectiveness.
Q: Do ductile iron pipes require external protection against stray electrical currents?
Ductile iron pipes indeed necessitate external safeguarding against stray electrical currents. The presence of such currents can induce corrosion in the pipes, resulting in premature failure and probable leakage. To counteract this, protective coatings or wraps are employed on the ductile iron pipes, creating a shield between the pipes and the electrical currents. This safeguarding measure guarantees the durability and dependability of the pipes, warding off expensive repairs and potential safety risks.

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