DUCTILE IRON PIPES C Class DN550
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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:
(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.
(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.
(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.
(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.
(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.
(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.
- Q: What material is the cutting tool for ductile iron?
- With pleasure. If necessary, you can also describe your processing work and so on, I help you analyze, recommend a few corresponding knives to you.
- Q: Can ductile iron pipes be used in areas with high soil acidity?
- To ensure the durability and performance of ductile iron pipes in areas with high soil acidity, certain precautions should be taken. Ductile iron pipes are renowned for their strength, durability, and resistance to corrosion, making them suitable for various soil conditions, including those with high acidity. However, the presence of high soil acidity can still pose a potential risk to ductile iron pipes over time. Acidic soils can accelerate the corrosion process, leading to the degradation of the pipe material. To mitigate this risk, the following measures can be implemented: 1. Protective Coatings: Applying protective coatings, such as epoxy or polyethylene, to the outer surface of the pipes adds an extra layer of defense against soil acidity. These coatings act as a barrier, preventing direct contact between the pipe and the corrosive soil. 2. pH Adjustment: Adjusting the pH levels of the soil can help reduce its acidity. This can be achieved by incorporating lime or other neutralizing agents into the soil, creating a more favorable environment for the ductile iron pipes. 3. Cathodic Protection: Employing cathodic protection systems is an effective method to prevent corrosion in ductile iron pipes. This technique involves utilizing sacrificial anodes or impressed current systems to generate a protective electrical current that counteracts the corrosive effects of the soil. 4. Regular Inspections: Conducting periodic inspections is crucial to monitor the condition of the ductile iron pipes in high soil acidity areas. This enables early detection of any corrosion or degradation, facilitating timely repairs or replacements. By implementing these measures, ductile iron pipes can be effectively utilized in areas with high soil acidity, guaranteeing long-term performance and minimizing the risks associated with corrosive soils. However, it is advisable to consult experts or engineers familiar with local soil conditions and project requirements to determine the most suitable materials and protective measures.
- Q: The role of chromium in nodular cast iron
- In the bending fatigue test of crankshaft, it is also found that the chromium containing cast nodular iron crankshaft has the characteristics of large ultimate bending moment, high safety factor, overload duration, high strength and small deformation.
- Q: Are ductile iron pipes resistant to microbiologically induced corrosion?
- Yes, ductile iron pipes are highly resistant to microbiologically induced corrosion. The unique composition and structure of ductile iron make it less susceptible to the growth of microorganisms and the subsequent corrosion caused by them. Additionally, the protective oxide layer that forms naturally on the surface of ductile iron pipes provides an extra layer of defense against microbiological corrosion.
- Q: Are ductile iron pipes suitable for pressure sewer systems?
- Ductile iron pipes, known for their high strength and durability, are a suitable option for pressure sewer systems. They have been widely used in various applications, including pressure sewer systems, due to their ability to withstand high pressure and provide a long-lasting solution for transporting sewage under pressure. One key advantage of ductile iron pipes is their excellent corrosion resistance, which is crucial in sewer systems where they are exposed to various chemicals and contaminants. These pipes are resistant to both internal and external corrosion, ensuring their durability and functionality over time. Moreover, ductile iron pipes have a smooth internal surface, minimizing friction and improving the flow capacity of the sewer system. This feature allows the pipes to handle the required flow rates and prevent blockages or backups. Additionally, ductile iron pipes are known for their ease of installation. They can be easily cut and joined using various methods, making them a convenient choice for pressure sewer systems. Overall, ductile iron pipes offer a reliable choice for pressure sewer systems, thanks to their high strength, corrosion resistance, smooth internal surface, and ease of installation.
- Q: What is the typical lifespan of ductile iron pipe?
- The typical lifespan of ductile iron pipe can vary depending on various factors such as the quality of the pipe, the conditions it is exposed to, and the maintenance practices employed. However, on average, ductile iron pipe has a lifespan of around 100 years. This is due to its inherent strength and durability, which allows it to withstand high pressure and various environmental conditions. Additionally, ductile iron pipe is often coated with protective materials such as cement mortar lining or polyethylene encasement, further enhancing its longevity. Regular inspections and maintenance can also help extend the lifespan of ductile iron pipe, ensuring that any issues or potential damages are identified and addressed promptly.
- Q: Why does the construction wastewater system use ductile iron pipes instead of galvanized steel tubes?
- Then answer your question: first, the strength of ductile iron is much higher than that of ordinary low carbon steel, such as Q235. Corrosion resistance is much higher than that of ordinary steel pipe and the cost is lower than that of ordinary steel pipe. Second, large diameter steel pipe can only be made of spiral welded pipe, seamless steel pipe is particularly expensive, will not be used. The welded pipe is welded, easy to corrosion water leakage. Third, galvanizing is also a life and very expensive, the pipe has a fluid will wear on the inner wall, zinc plating is meaningless. Galvanized pipe is generally used as a water supply pipe, large caliber water pipes, such as more than 250, and now do not use steel pipes, mostly plastic pipes
- Q: Can ductile iron pipes be used in areas with high soil acidity and alkalinity?
- Yes, ductile iron pipes can be used in areas with high soil acidity and alkalinity. Ductile iron is highly resistant to corrosion and can withstand extreme pH levels, making it suitable for such environments.
- Q: Are ductile iron pipes suitable for use in sewage pumping stations?
- Yes, ductile iron pipes are suitable for use in sewage pumping stations. Ductile iron pipes are known for their durability, strength, and excellent corrosion resistance, making them an ideal choice for wastewater applications. They can withstand the high pressures and abrasive characteristics of sewage systems without any significant degradation or loss of performance over time. Additionally, ductile iron pipes have a smooth interior surface, which helps to minimize friction losses and prevent blockages. Furthermore, ductile iron pipes have a long lifespan and require minimal maintenance, reducing overall operating costs. Therefore, due to their various advantageous properties, ductile iron pipes are highly suitable for use in sewage pumping stations.
- Q: Can ductile iron pipes be used for water treatment facilities?
- Yes, ductile iron pipes can be used for water treatment facilities. Ductile iron is a type of cast iron that has enhanced strength, flexibility, and durability. These properties make it suitable for use in various applications, including water treatment facilities. Ductile iron pipes have excellent corrosion resistance, which is crucial in water treatment facilities where the pipes come in contact with different chemicals and water contaminants. They can withstand the harsh conditions and chemicals found in water treatment processes, ensuring a long service life. Moreover, ductile iron pipes have high tensile strength and are capable of withstanding high pressure. This makes them suitable for carrying the water throughout the facility, including the distribution system, pumping stations, and treatment units. They can handle the required flow rates and pressures without compromising the integrity of the pipes. In addition, ductile iron pipes are known for their flexibility and resilience. They can withstand ground movement and other external stresses, minimizing the risk of pipe failures and leaks. This is important in water treatment facilities where pipes often pass through different terrains and undergo frequent maintenance activities. Furthermore, ductile iron pipes are cost-effective compared to other alternative pipe materials like steel or PVC. They have a long life span, require minimal maintenance, and have low failure rates, reducing the overall operational and maintenance costs for water treatment facilities. Overall, ductile iron pipes offer a reliable and durable solution for water treatment facilities. Their corrosion resistance, high tensile strength, flexibility, and cost-effectiveness make them a suitable choice for transporting water and chemicals within the facility, ensuring efficient and effective water treatment processes.
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DUCTILE IRON PIPES C Class DN550
- Loading Port:
- China Main Port
- Payment Terms:
- TT OR LC
- Min Order Qty:
- -
- Supply Capability:
- -
OKorder Service Pledge
OKorder Financial Service
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