• DUCTILE IRON PIPES C Class DN1600 System 1
  • DUCTILE IRON PIPES C Class DN1600 System 2
DUCTILE IRON PIPES C Class DN1600

DUCTILE IRON PIPES C Class DN1600

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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.

(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.


Q: Can ductile iron be welded? Is weldability comparable to gray iron?
Nodular cast iron welding can be determined, this should be in some high strength cast iron equipment used more, the tensile strength of normally ductile cast iron welding in welding is higher, is worse than the grey cast iron, it is actually very difficult to distinguish with the naked eye is ductile iron or cast iron the iron in the repair equipment, we usually use WE777 special cast iron electrode universal wide welding, but it is only for maintenance use, the effect is really good, reducing the risk of cracking and high strength welding rod matching to ensure the strength of welding.
Q: Why is the sound speed of nodular cast iron lowered after heat treatment?
This may be the material microstructure changes after heat treatment, is generally the pearlite content increased, the available change heat treatment and then check the corresponding microstructure and corresponding measuring sound velocity adjustment, such as annealing, normalizing etc..
Q: How is ductile iron pipe different from cast iron pipe?
Ductile iron pipe is different from cast iron pipe in terms of its composition and strength. Ductile iron pipe is made from a type of iron known as ductile iron, which contains small amounts of carbon and other elements that enhance its flexibility and toughness. Cast iron pipe, on the other hand, is made from cast iron, which is more brittle and less flexible than ductile iron. This makes ductile iron pipe more resistant to cracking and breaking, making it suitable for high-pressure applications.
Q: Can ductile iron pipes be used for offshore oil and gas installations?
Yes, ductile iron pipes can be used for offshore oil and gas installations. Ductile iron is known for its strength, durability, and corrosion resistance, making it suitable for various applications including offshore environments. Additionally, ductile iron pipes are cost-effective and can withstand high pressure and extreme weather conditions, making them a reliable choice for offshore oil and gas installations.
Q: Can ductile iron pipes be used in areas with high soil salinity?
Yes, ductile iron pipes can be used in areas with high soil salinity. Ductile iron pipes are known for their high corrosion resistance, making them suitable for various soil conditions, including those with high salinity levels. The pipes are typically coated with a protective layer, such as polyethylene or zinc, which further enhances their resistance to corrosion from saltwater or saline soils. Additionally, proper installation techniques, such as proper backfilling and compacting of the soil around the pipes, can help minimize the potential impact of high soil salinity on the performance and longevity of ductile iron pipes.
Q: Can ductile iron pipe be used for cooling water systems?
Yes, ductile iron pipe can be used for cooling water systems. Ductile iron pipe has excellent corrosion resistance, high tensile strength, and is capable of withstanding high-pressure conditions, making it suitable for various applications, including cooling water systems. Its durable and versatile nature allows it to effectively transport and distribute cooling water without the risk of leakage or failure. Additionally, ductile iron pipe is known for its long service life and low maintenance requirements, making it a cost-effective choice for cooling water systems.
Q: How much is the installation cost of the ductile iron tube?
Water supply pipe is the first choice, with high cost performance. Compared with the PE pipe, from the installation time, ductile pipe PE pipe installation is simple and rapid, and after the installation of internal and external pressure bearing better tightness and corrosion resistance; from the point of view, ductile pipe sealing better after installation, but also can improve the corrosion resistance through various anti-corrosion methods;
Q: Which is good for water polo cast iron pipe steel pipe?
The advantage of ductile iron pipe is cheap, corrosion resistance, lack of toughness is poor, not easy to process
Q: Advantages and disadvantages of ductile iron pipes
Generally not used in high pressure pipe network (6MPa or more). Because the pipe is relatively bulky, the machine must be used when installing. When the water leak occurs after the test, all the pipes must be dug out, and the pipe can be hoisted to the height of the clamps. The clamps can be installed to prevent leakage.
Q: Are ductile iron pipes suitable for use in oil refineries?
Ductile iron pipes are an excellent choice for oil refineries as they offer a unique combination of strength, durability, and flexibility. These pipes possess high tensile strength, enabling them to withstand the intense pressure and stress commonly encountered in oil refining. Their ability to transport fluids such as crude oil, refined petroleum products, and chemicals within the refinery is crucial. Furthermore, ductile iron pipes exhibit exceptional corrosion resistance, protecting them from the corrosive effects of oil, chemicals, and other substances present in oil refineries. This quality ensures the pipes' longevity and reliability, reducing the need for frequent maintenance and replacement. Moreover, ductile iron pipes possess remarkable ductility, enabling them to absorb significant impacts and vibrations without fracturing or breaking. This characteristic proves advantageous in oil refineries, considering the potential movement or stressors caused by machinery, equipment, or ground settlement. Additionally, the pipes' smooth interior surface minimizes friction, facilitating efficient fluid flow and reducing pressure loss. This feature plays a vital role in optimizing fluid transportation within oil refineries, ensuring a smooth and reliable production process. In summary, ductile iron pipes are well-suited for oil refineries due to their high tensile strength, corrosion resistance, ductility, and smooth interior surface. These pipes provide a trustworthy and long-lasting solution for fluid transportation within the refinery, contributing to the efficient and safe operation of oil refining processes.

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