DUCTILE IRON PIPES C Class DN1600
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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:
(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.
(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.
(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.
(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.
(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.
(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.
- Q: Fire water supply network adopts ductile iron pipe, the test pressure should be no more than MPa
- Strictly speaking: the outer pipe network and the internal pipe network are the same. Minimum fire 1.0MPa, minimum sprinkler 1.4MPa. Because not only in accordance with the water pump, but also take into account the pressure on the fire engine.
- Q: What is the exterior anticorrosion of nodular cast iron pipes?
- First clean the impurity on the surface of the pipe or fitting, and then sprayed zinc treatment (130g/m and asphalt paint coating fand) not less than 70 m
- Q: What are the advantages of using ductile iron pipes?
- There are several advantages of using ductile iron pipes in various applications. Firstly, ductile iron pipes have a high strength-to-weight ratio, making them a cost-effective choice for transporting fluids or gases. They can withstand high internal and external pressures, ensuring reliable and efficient transportation of materials. Secondly, ductile iron pipes have excellent corrosion resistance. They are resistant to rust and other forms of corrosion, which extends their lifespan and reduces maintenance costs. This makes them suitable for underground and underwater applications where corrosive elements are present. Additionally, ductile iron pipes have superior ductility, meaning they can withstand heavy external loads and impacts without cracking or breaking. This makes them less susceptible to damage during installation or when exposed to harsh environmental conditions. Moreover, ductile iron pipes have excellent flow characteristics. Their smooth inner surface minimizes friction and pressure losses, resulting in efficient fluid flow and reduced pumping costs. This is especially advantageous in applications where high flow rates or long-distance transportation is required. Furthermore, ductile iron pipes are environmentally friendly. They are made from recycled materials and can be recycled themselves, reducing the demand for raw materials and minimizing environmental impact. Additionally, their long service life minimizes the need for frequent replacements, further reducing waste generation. Lastly, ductile iron pipes have versatile installation options. They can be installed using various techniques such as trenchless methods, which minimize disruption to the surrounding environment and reduce installation costs. Their adaptability and ease of installation make them a preferred choice for various construction projects. Overall, the advantages of using ductile iron pipes include their high strength, corrosion resistance, ductility, flow characteristics, environmental friendliness, and versatile installation options. These factors make them a reliable and cost-effective choice for numerous applications in various industries.
- Q: Can ductile iron pipes be used in areas with high groundwater levels?
- Yes, ductile iron pipes can be used in areas with high groundwater levels. Ductile iron pipes are known for their durability and strength, making them suitable for various underground applications, including areas with high water tables. They have a robust construction that can withstand external pressures and corrosive environments, making them an excellent choice for water and wastewater systems in such areas.
- Q: Can ductile iron pipes be used in marine environments?
- Yes, ductile iron pipes can be used in marine environments. Ductile iron is a type of cast iron that exhibits excellent mechanical properties, high corrosion resistance, and durability. These properties make it suitable for various applications, including marine environments. Marine environments are known to be highly corrosive due to the presence of saltwater, high humidity, and other harsh conditions. However, ductile iron pipes are designed to withstand such conditions. They have a protective layer called the "graphite skin" that acts as a barrier against corrosion. This graphite skin helps to prevent the formation of rust and protects the pipe from degradation. Furthermore, ductile iron pipes can also be protected with additional coatings or linings to enhance their resistance to corrosion in marine environments. These protective coatings can include epoxy, polyurethane, or zinc coatings. These coatings act as an extra layer of defense against corrosion, ensuring the longevity and reliability of the pipes in marine environments. It is important to note that proper maintenance and regular inspection are necessary to ensure the optimal performance of ductile iron pipes in marine environments. This includes regular cleaning to remove any marine growth or debris that may accumulate on the pipes and conducting routine inspections to detect any signs of corrosion or damage. In conclusion, ductile iron pipes can indeed be used in marine environments. Their inherent corrosion resistance, durability, and the ability to apply additional protective coatings make them a suitable choice for various marine applications.
- Q: How does ductile iron pipe perform in corrosive environments?
- Ductile iron pipe performs exceptionally well in corrosive environments due to its inherent corrosion resistance properties. The pipe's protective lining and external coatings provide an additional layer of defense against corrosion, ensuring long-term durability and reliability even in harsh conditions.
- Q: What is the cost of ductile iron pipe compared to other pipe materials?
- The cost of ductile iron pipe is generally higher compared to other pipe materials such as PVC or steel due to its superior durability and strength.
- Q: What if the ductile iron pipe is broken?
- It is recommended that you used to repair defects of cast iron machine, are currently on the market to sell, but also can ensure welding intact appearance, make your products by quality, but if it is in the use of performance can not meet the effect, especially the pipeline pressure quite big, what methods are of no use that must be re cast as the new.
- Q: Are ductile iron pipes suitable for sewage treatment plants?
- Ductile iron pipes, without a doubt, prove to be an appropriate choice for sewage treatment plants. The material itself, known for its strength and durability, can endure the challenging conditions commonly encountered in such facilities. It boasts high tensile strength and exceptional resistance to corrosion, safeguarding it against the destructive influence of sewage and various chemicals present in wastewater. Furthermore, the smooth interior surface of ductile iron pipes facilitates the efficient flow of wastewater, thus minimizing the likelihood of clogs or blockages. Their installation and maintenance procedures are also hassle-free, rendering them a cost-effective alternative for sewage treatment plants. When it comes down to it, ductile iron pipes emerge as a dependable and enduring solution for the transportation of sewage within these establishments.
- Q: Is the water cast iron pipe 100% for hydrostatic test?
- After the site installation, according to the standard to test pressure, but a lot of construction units are not pressure test
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DUCTILE IRON PIPES C Class DN1600
- Loading Port:
- China Main Port
- Payment Terms:
- TT OR LC
- Min Order Qty:
- -
- Supply Capability:
- -
OKorder Service Pledge
OKorder Financial Service
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