DUCTILE IRON PIPES C Class DN1600
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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:
(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.
(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.
(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.
(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.
(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.
(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.
- Q: How do ductile iron pipes perform in acidic soil conditions?
- Ductile iron pipes are known for their durability and resistance to various environmental conditions, including acidic soil conditions. When exposed to acidic soil, ductile iron pipes demonstrate excellent corrosion resistance due to their unique composition and protective coating. The high carbon content in ductile iron pipes provides them with inherent resistance to corrosion, even in acidic environments. Additionally, the pipes are typically lined with cement mortar or a suitable epoxy coating, which acts as an additional layer of protection against acid attack. The combination of the high carbon content and protective coating creates a barrier that prevents the acid from directly contacting the iron, thus minimizing the risk of corrosion. This ensures that the pipes remain structurally sound and maintain their integrity over an extended period of time. Furthermore, ductile iron pipes have a long service life and are designed to withstand a wide range of soil conditions. Their inherent strength and flexibility enable them to endure the stresses and strains caused by the surrounding soil, including acidic soil environments. This makes them an ideal choice for applications where the soil has a higher acidity level. It is important to note that while ductile iron pipes perform well in acidic soil conditions, the severity and concentration of the acid can impact their performance. In extremely aggressive or highly concentrated acidic environments, additional corrosion protection measures may be necessary, such as the use of sacrificial anodes or cathodic protection systems. In conclusion, ductile iron pipes are highly resilient and perform exceptionally well in acidic soil conditions. Their corrosion resistance, combined with their robust structure and protective coating, ensures their longevity and reliability, making them a preferred choice for various applications in such environments.
- Q: What are the specifications of cast iron pipes?
- The nominal diameter of the continuous grey cast iron pipe is 75~1200 mm. It adopts the form of socket type or flange disk interface. It can be divided into two kinds of flexible interface and rigid interface according to function. The length of the straight pipe is 4 meters, 5 meters and 6 meters. According to the wall thickness, LA, A and B are divided into three grades. The nominal diameter of the centrifugal cast iron pipe of the sand mould is 200~1000 mm, the effective length is 5 meters and 6 meters. According to the wall thickness, it is divided into two grades: P and G. High strength, good toughness, thin tube wall, little metal consumption, and can bear higher pressure,
- Q: Ductile iron pipe converter, steel transition DN100 turn 100, what is the specific accessories name? Can you supply photos?
- Strong toughness: the pipe can be stretched to 5 times the original length without fracture, which is suitable for uneven geological conditions without affecting its link performance. In the case of a breach, there is no extension of the mouth due to the breach.
- Q: What is the lifespan of ductile iron pipe?
- The lifespan of ductile iron pipe can vary depending on various factors such as the quality of the pipe, the environment in which it is installed, and the maintenance practices followed. However, on average, ductile iron pipe has a lifespan of around 80 to 100 years. This long lifespan can be attributed to the inherent durability and strength of ductile iron, which allows it to withstand high pressure, external loads, and environmental conditions. Additionally, ductile iron pipe is often coated with protective linings such as cement mortar or epoxy to further enhance its resistance to corrosion and extend its lifespan. Regular inspections and maintenance can also contribute to prolonging the lifespan of ductile iron pipe by identifying and addressing any potential issues in a timely manner. Ultimately, with proper installation, maintenance, and care, ductile iron pipe can provide reliable and long-lasting service for several decades.
- Q: Can ductile iron pipes be used in areas with high levels of hydrogen sulfide gas and corrosion potential?
- Before making a decision, it is important to take certain factors into consideration when considering the use of ductile iron pipes in areas with high levels of hydrogen sulfide gas and corrosion potential. Ductile iron pipes display a strong resistance to corrosion, particularly when they are adequately protected with external coatings and linings. This characteristic makes them appropriate for environments with moderate levels of hydrogen sulfide gas and corrosion potential. Nevertheless, in areas with exceedingly high levels of hydrogen sulfide gas and severe corrosion potential, alternative materials such as corrosion-resistant alloys or specially coated pipes may be more suitable. To determine the suitability of ductile iron pipes, conducting a thorough evaluation of the specific conditions in the area is crucial. Factors such as the concentration of hydrogen sulfide gas, the presence of other corrosive elements or chemicals, and the overall corrosiveness of the environment should be taken into account. Furthermore, consulting the local regulations and industry standards is essential to ensure compliance and safety. In conclusion, while ductile iron pipes can withstand moderate levels of hydrogen sulfide gas and corrosion potential, it is necessary to conduct a comprehensive assessment of the specific conditions. In areas with high levels of hydrogen sulfide gas and severe corrosion potential, consulting with experts in the field and considering alternative materials may be required.
- Q: Can ductile iron pipes be used for underground irrigation systems?
- Yes, ductile iron pipes can be used for underground irrigation systems. Ductile iron is a strong and durable material that is resistant to corrosion and can withstand the pressure and load requirements of irrigation systems. It is commonly used in underground applications due to its longevity and reliability.
- Q: What are the specifications for the installation of water ball iron pipes?
- Ductile cast iron pipe is characterized by mild, high, thin wall, pressure resistance, impact resistance, corrosion resistance, seismic resistance and other properties. The flexible interface is used for the pipeline interface, and there is a certain elongation and deflection angle. The utility model has the advantages of the raw iron pipe and the steel pipe material, and avoids the defects of iron and steel.
- Q: How can the ductile iron pipes be treated with corrosion protection?
- Cement mortar lining + special coatingThe internal corrosion prevention measures are suitable for pipes conveying sewage, and the corrosion resistance of lining can be improved.
- Q: Can ductile iron pipes be used for underground drainage systems?
- Indeed, underground drainage systems can utilize ductile iron pipes. Ductile iron, being a robust and enduring substance, exhibits resistance to corrosion, rendering it appropriate for subterranean applications. Possessing remarkable tensile strength, it can endure substantial loads and pressures, thereby making it an excellent choice for drainage systems that encounter significant flow rates or necessitate substantial burial depths. Moreover, ductile iron pipes boast an extended lifespan, thereby decreasing the requirement for frequent maintenance or replacement. All in all, ductile iron pipes prove to be an unwavering and efficient option for underground drainage systems.
- Q: Luo what effect of ductile cast iron
- It should be chromium, chromium is anti graphitization elements in ductile iron if the content for a long time, will hinder the graphitization of cast iron, the iron cementite microstructure (Fe3C) content increased, the chilling tendency of the cast iron increases, will make iron brittle, hard, affect the mechanical properties and processing properties of nodular cast iron.
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DUCTILE IRON PIPES C Class DN1600
- Loading Port:
- China Main Port
- Payment Terms:
- TT OR LC
- Min Order Qty:
- -
- Supply Capability:
- -
OKorder Service Pledge
OKorder Financial Service
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