• DUCTILE IRON PIPES C Class DN1600 System 1
  • DUCTILE IRON PIPES C Class DN1600 System 2
DUCTILE IRON PIPES C Class DN1600

DUCTILE IRON PIPES C Class DN1600

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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.

(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.


Q: Can ductile iron pipes be used in seismic zones?
Yes, ductile iron pipes can be used in seismic zones. Ductile iron pipes are known for their strength and flexibility, making them capable of withstanding seismic activities. They have the ability to absorb and distribute the energy generated during an earthquake, reducing the risk of pipe failure or damage. Additionally, proper installation and design considerations, such as using flexible joint systems, can further enhance the seismic resistance of ductile iron pipes in these zones.
Q: What is the expected service life of ductile iron pipe?
The service life of ductile iron pipe can vary depending on several factors, including the environment, soil conditions, water quality, and the implementation of maintenance and corrosion protection measures. On average, ductile iron pipe is designed to last between 75 and 100 years, thanks to its exceptional strength, durability, and resistance to corrosion. This type of pipe is renowned for its ability to withstand harsh conditions, making it a popular choice for water and wastewater systems, industrial applications, and various infrastructure projects. By regularly maintaining and properly protecting against corrosion, the service life of ductile iron pipe can be extended, ensuring its reliability and performance for many decades to come.
Q: Are ductile iron pipes suitable for use in industrial applications?
Yes, ductile iron pipes are suitable for use in industrial applications. They have excellent strength and durability, making them ideal for transporting water, chemicals, and other fluids in industrial settings. Ductile iron pipes are also resistant to corrosion, which is crucial for maintaining a long lifespan in industrial environments. Additionally, their flexibility and ease of installation make them a cost-effective choice for industrial applications.
Q: How does ductile iron pipe handle soil movement?
Ductile iron pipe is known for its excellent strength and durability, making it highly capable of handling soil movement. When the soil around the pipe shifts or settles, ductile iron pipes have the ability to flex and accommodate such movement without compromising their structural integrity. One of the key features that allows ductile iron pipes to handle soil movement is their inherent ability to withstand bending and stretching. They possess a high degree of flexibility, allowing them to adjust to ground shifts and settle without breaking or cracking. This flexibility is due to the unique material properties of ductile iron, which is a type of cast iron that has been treated with magnesium to enhance its strength and elasticity. Moreover, ductile iron pipes are designed with a thick-walled construction, which adds to their resistance against soil movement. This robust construction helps distribute the forces exerted by the shifting soil, minimizing the impact on the pipe and preventing any significant damage. In addition, ductile iron pipes are usually installed with appropriate bedding and backfill materials to provide additional support and stability. This includes using compacted soil or engineered granular materials around the pipe, which helps to evenly distribute the load and reduce the potential for soil movement. Overall, ductile iron pipe is an ideal choice for areas with high soil movement, such as regions with expansive or unstable soils. Its flexibility, strength, and proper installation techniques make it capable of handling the challenges posed by soil movement, ensuring long-lasting and reliable performance in various applications.
Q: How does ductile iron pipe perform in areas with high groundwater salinity?
Ductile iron pipe performs well in areas with high groundwater salinity due to its inherent corrosion resistance properties. The high levels of salinity in the groundwater can cause corrosion and deterioration of certain materials, but ductile iron is highly resistant to this type of corrosion. Its composition and manufacturing process make it less susceptible to damage from corrosive elements, such as salt and minerals present in high salinity water. The corrosion resistance of ductile iron pipe is primarily attributed to its protective iron oxide coating, which forms naturally on the interior and exterior surfaces of the pipe. This coating acts as a barrier, preventing direct contact between the pipe and the corrosive elements in the groundwater. Additionally, ductile iron pipes are often lined with cement mortar or a protective epoxy coating, which further enhances their resistance to corrosion and provides an additional layer of protection. Furthermore, ductile iron pipe has a long lifespan, often exceeding 100 years, which makes it ideal for areas with high groundwater salinity. Its durability and resistance to corrosion ensure that it can withstand the harsh conditions associated with high salinity environments, minimizing the need for frequent repairs or replacements. In summary, ductile iron pipe is an excellent choice for areas with high groundwater salinity due to its corrosion resistance properties. Its protective iron oxide coating, coupled with optional linings, provides a reliable and long-lasting solution, ensuring the integrity and performance of the pipe system even in challenging environments.
Q: Are ductile iron pipes resistant to hydrogen sulfide corrosion?
Yes, ductile iron pipes are resistant to hydrogen sulfide corrosion due to their high resistance to chemical corrosion and their protective inner lining that prevents contact between the pipe material and the corrosive elements.
Q: How are ductile iron pipes protected against root intrusion?
Ductile iron pipes are protected against root intrusion through various methods and techniques. One commonly used approach is the application of root inhibitors or growth regulators. These chemicals are typically injected into the soil around the pipes, creating a barrier that inhibits root growth near the pipe. This helps prevent roots from penetrating the pipe and causing damage. Another method involves the use of physical barriers such as root barriers or sleeves. These are installed around the pipes to physically block the roots from accessing them. Root barriers are typically made of materials like plastic or metal and are designed to withstand the pressure exerted by growing roots. Additionally, regular maintenance practices such as periodic inspections and cleaning are essential in preventing root intrusion. By monitoring the condition of the pipes and removing any existing root masses, the risk of further root intrusion can be minimized. It is worth noting that preventative measures are more effective than reactive measures when it comes to protecting ductile iron pipes against root intrusion. Therefore, implementing proactive strategies during the installation phase, such as proper pipe bedding and alignment, can help reduce the likelihood of root intrusion in the first place. Overall, a combination of chemical treatments, physical barriers, and appropriate maintenance practices can significantly enhance the protection of ductile iron pipes against root intrusion, ensuring their long-term durability and functionality.
Q: Is the crankshaft material forged or ductile iron?
Cast iron can not be forged, only steel, malleable iron can not be forged, only the crankshaft is particularly hot, can not meet the strength of the hardening when forging
Q: Can ductile iron pipes be used for trenchless installations?
Indeed, trenchless installations can utilize ductile iron pipes. Horizontal directional drilling (HDD) and pipe bursting techniques have gained considerable popularity as alternatives to the conventional open-cut trenching method for underground utility installations. Ductile iron pipes possess the necessary qualities of strength, durability, and flexibility, rendering them suitable for trenchless installations. They can endure the formidable forces encountered during HDD and pipe bursting operations without jeopardizing their structural integrity. Moreover, ductile iron pipes exhibit remarkable resistance to corrosion, establishing them as a dependable option for trenchless applications.
Q: Is the water cast iron pipe 100% for hydrostatic test?
Domestic manufacturers, such as steel group wing ductile iron pipe limited liability company, Xinxing Ductile iron pipes, Saint Gobain pipe is 100% factory test pressure, test pressure in 3.2-5.0MPa according to different specifications.

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