• DUCTILE IRON PIPES C Class DN1000 System 1
  • DUCTILE IRON PIPES C Class DN1000 System 2
  • DUCTILE IRON PIPES C Class DN1000 System 3
DUCTILE IRON PIPES C Class DN1000

DUCTILE IRON PIPES C Class DN1000

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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.

(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.


Q:What material is the cutting tool for ductile iron?
The tool manufacturers so much, such as: Santak, Kenna, widia, Dai Jie, Walter, MITSUBISHI, Toshiba, ISCA, TaeguTec, Zhuzhou, each of the grades are not the same. But according to your specific processing workpiece and processing time and precision requirements, can choose the most suitable tool.
Q:Can ductile iron be welded? Is weldability comparable to gray iron?
The tensile strength of more than or equal to 70000 PSI (more than 482 n / mm2) yield strength: General 62000 (more than 427 n / mm2)Hardness (HB): 185HBWith the parent material color: similar power options: AC and DC dual-use, DC DC reverse connection
Q:What are the advantages of using ductile iron pipe?
There are several advantages of using ductile iron pipe in various applications. Firstly, ductile iron pipe is known for its exceptional strength and durability. It has a higher tensile strength and yield strength than other types of pipes, making it resistant to cracking, bending, and breaking. This strength allows it to withstand high-pressure and heavy-load conditions, making it ideal for applications such as water and sewage systems, oil and gas pipelines, and industrial piping. Secondly, ductile iron pipe has excellent corrosion resistance. It is coated with a protective layer, usually zinc or epoxy, which prevents rusting and corrosion. This coating ensures a longer lifespan for the pipe, even in harsh environments or when transporting corrosive fluids. Another advantage of ductile iron pipe is its flexibility. Unlike rigid pipes, ductile iron pipes have a certain degree of flexibility, allowing them to withstand ground movement and settle without breaking. This flexibility is particularly beneficial in areas prone to earthquakes or soil settlements. Additionally, ductile iron pipe has a smooth inner surface, which helps to minimize flow resistance and improve the efficiency of fluid transportation. It also reduces the likelihood of sediment buildup or corrosion on the pipe's interior, resulting in improved flow rates and reduced maintenance. Furthermore, ductile iron pipe is cost-effective in the long run. Although it may have a higher initial cost compared to other types of pipes, its durability and low maintenance requirements make it a more cost-effective choice over time. The extended lifespan of ductile iron pipe reduces the need for frequent replacements and repairs, resulting in lower overall life-cycle costs. Lastly, ductile iron pipe is environmentally friendly. It is made from recycled materials, and its long lifespan reduces the need for frequent replacements, thus reducing the carbon footprint associated with manufacturing and transportation. In conclusion, the advantages of using ductile iron pipe include its exceptional strength, corrosion resistance, flexibility, smooth inner surface, cost-effectiveness, and environmental friendliness. These qualities make it a reliable and preferred choice for a wide range of applications in various industries.
Q:Can ductile iron pipes be used for trenchless installations?
Indeed, trenchless installations can utilize ductile iron pipes. Horizontal directional drilling (HDD) and pipe bursting techniques have gained considerable popularity as alternatives to the conventional open-cut trenching method for underground utility installations. Ductile iron pipes possess the necessary qualities of strength, durability, and flexibility, rendering them suitable for trenchless installations. They can endure the formidable forces encountered during HDD and pipe bursting operations without jeopardizing their structural integrity. Moreover, ductile iron pipes exhibit remarkable resistance to corrosion, establishing them as a dependable option for trenchless applications.
Q:Are ductile iron pipes suitable for pressure sewer systems?
Yes, ductile iron pipes are suitable for pressure sewer systems. Ductile iron pipes have excellent strength and durability, making them capable of withstanding high pressure and stress levels. Additionally, they have a smooth interior surface that promotes efficient flow and reduces the risk of clogs. These qualities make ductile iron pipes a reliable choice for pressure sewer systems.
Q:Can ductile iron pipes be used for underground steam distribution systems?
Yes, ductile iron pipes can be used for underground steam distribution systems. Ductile iron has excellent strength, durability, and resistance to high temperatures, making it suitable for carrying steam underground. Additionally, its corrosion resistance properties ensure a longer lifespan and reduced maintenance costs.
Q:Can ductile iron pipes be used in areas with high levels of industrial effluents?
Yes, ductile iron pipes can be used in areas with high levels of industrial effluents. Ductile iron is a type of cast iron that has enhanced flexibility and strength, making it highly resistant to corrosion and abrasion. This makes it suitable for handling various types of industrial effluents, including those with high levels of chemicals, acids, or other corrosive substances. Ductile iron pipes have a protective lining, such as cement mortar or polyethylene, which further enhances their resistance to chemical attack. These linings prevent the effluents from coming into direct contact with the iron material, ensuring the longevity and integrity of the pipes. Moreover, ductile iron pipes have been used extensively in industrial applications where corrosive environments are present. They have proven to be durable and reliable, with a long service life, even in challenging conditions. Proper maintenance and regular inspections are essential to ensure the continued performance of ductile iron pipes in areas with high levels of industrial effluents. It is crucial to consider the specific characteristics of the effluents and consult with experts or manufacturers to determine the most suitable pipe materials and linings for the particular industrial environment.
Q:Can ductile iron pipes be used for geothermal heating and cooling systems?
Yes, ductile iron pipes can be used for geothermal heating and cooling systems. Ductile iron is a strong and durable material that can withstand the high temperatures and pressures associated with geothermal systems. It has excellent corrosion resistance, which is crucial for long-term performance in underground applications such as geothermal systems. Furthermore, ductile iron pipes have high thermal conductivity, allowing for efficient heat transfer in geothermal systems. Overall, ductile iron pipes are a suitable choice for geothermal heating and cooling systems due to their strength, durability, corrosion resistance, and thermal conductivity.
Q:How can the old water pipe ductile iron pipe be opened with three flanges?
Cast iron pipe is not good then did not take the treatment is not good in the local search do you master plumbing to the scene to see the actual situation, some teachers have you unexpected strain interpretation way.
Q:Can ductile iron pipes be repaired if they get damaged?
If ductile iron pipes sustain damage, it is indeed possible to repair them. To carry out the repair, the first step involves identifying the specific section of the pipe that has been damaged, followed by assessing the extent of the damage. In the case of minor damage, there are several techniques available for repair, including welding or applying epoxy lining. However, if the damage is more severe, it may be necessary to replace certain sections of the pipe. Professionals who specialize in pipe repair possess the necessary skills and equipment to accurately identify and effectively fix damaged ductile iron pipes, thereby guaranteeing their ongoing functionality and durability.

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