DUCTILE IRON PIPES C Class DN1100 System 1

DUCTILE IRON PIPES C Class DN1100

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DUCTILE IRON PIPE DN1100 K8/C/K9

Construction Material High Tensile Deformed Rebar 10mm-32mm

Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.

(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.

Q: What are the typical applications for ductile iron pipes?: Due to their unique properties and advantages, ductile iron pipes are commonly utilized in a wide range of applications. Some of the typical uses for these pipes include the following: 1. Water Supply Systems: Ductile iron pipes are extensively employed in municipal water distribution networks and other water supply systems. They are highly resistant to corrosion and possess remarkable durability. Their ability to withstand high pressure and provide a long service life makes them ideal for transporting potable water. 2. Wastewater and Sewage Systems: Ductile iron pipes are also widely utilized in wastewater and sewage systems. Their strength and resistance to chemical corrosion enable them to effectively transport sewage and other wastewater. These pipes are commonly found in underground sewer lines, sewer force mains, and wastewater treatment plants. 3. Industrial Applications: Ductile iron pipes find applications in various industrial sectors. They are commonly used for transporting different types of fluids, such as chemicals, slurries, and abrasive substances. Their strength, toughness, and resistance to external loads make them suitable for industrial pipelines in power plants, refineries, and mining operations. 4. Irrigation Systems: Ductile iron pipes are frequently employed in irrigation systems for agricultural purposes, landscaping, and golf courses. These pipes can withstand high water pressure and provide a reliable solution for transporting water over long distances. Their corrosion resistance ensures that water quality is maintained, while their durability reduces the need for frequent maintenance. 5. Fire Protection Systems: Ductile iron pipes are widely used in fire protection systems, including sprinkler systems and fire hydrants. Their strength and ability to withstand high pressure make them suitable for quickly delivering water during fire emergencies. Additionally, these pipes are resistant to heat, making them a reliable choice for fire protection applications. In conclusion, ductile iron pipes are versatile and extensively used in various applications, including water supply systems, wastewater and sewage systems, industrial pipelines, irrigation systems, and fire protection systems. Their durability, corrosion resistance, and ability to withstand high pressure make them a preferred choice for these applications.

Q: Can ductile iron pipes be used for pressure reducing stations?: Yes, ductile iron pipes can be used for pressure reducing stations. Ductile iron pipes are known for their high strength and durability, making them suitable for handling high-pressure applications. They have excellent resistance to corrosion and can withstand the mechanical stresses and strains associated with pressure reducing stations. Additionally, ductile iron pipes have a smooth interior surface, which reduces friction losses and helps maintain a constant and controlled pressure within the system. Therefore, ductile iron pipes are a reliable and commonly used material for pressure reducing stations.

Q: What is the weight of ductile iron pipes compared to other materials?: Ductile iron pipes are generally heavier compared to other materials commonly used in the construction industry. The weight of ductile iron pipes can vary depending on the specific size and dimensions, but they are typically heavier than materials such as PVC, HDPE, and steel pipes. This increased weight is primarily due to the dense nature of ductile iron, which provides durability, strength, and resistance to corrosion. However, the weight of ductile iron pipes also contributes to the challenges associated with transportation, installation, and handling, requiring appropriate equipment and techniques to ensure safe and efficient installation. Overall, while ductile iron pipes may be heavier than other materials, they offer numerous advantages in terms of longevity and performance in various applications.

Q: What is the expected deflection range for ductile iron pipes?: Several factors, such as pipe diameter, wall thickness, soil conditions, and installation methods, can affect the expected deflection range for ductile iron pipes. Compared to materials like PVC or concrete pipes, ductile iron pipes generally have a higher deflection capacity. For ductile iron pipes with smaller diameters (up to 12 inches), the typical expected deflection range is around 2-3% of the pipe diameter. In other words, a 12-inch ductile iron pipe could potentially deflect by approximately 0.24-0.36 inches. On the other hand, larger diameter ductile iron pipes (greater than 12 inches) can have a slightly higher expected deflection range, ranging from 2-5% of the pipe diameter. For instance, a 24-inch ductile iron pipe could potentially deflect by approximately 0.48-1.2 inches. It is important to remember that these values are general estimates and should be confirmed with the manufacturer's specifications or engineering design guidelines specific to a particular project. Furthermore, following proper installation techniques and backfilling practices is crucial to ensure the structural integrity of the pipe and prevent excessive deflection.

Q: Nodular cast iron, heat treatment process and so on: White cast iron is one of the defects. Firstly, control of carbon equivalent, carbon equivalent is not too high. The second inoculation is reasonable, the step of determining whether carbon in cast iron with graphite precipitation. Ensure adding good inoculant humectant and sufficient time. Once again, the problem of cooling. The cooling can not be too fast, easy fast cooling to produce white tissue.

Q: Can ductile iron pipe be used for wastewater treatment plant applications?: Yes, ductile iron pipe can be used for wastewater treatment plant applications. Ductile iron pipes have several properties that make them suitable for such applications. Firstly, ductile iron is highly resistant to corrosion, which is crucial in wastewater treatment plants where the presence of chemicals and water can lead to rust and degradation of pipes. Additionally, ductile iron pipes have high tensile strength and durability, making them able to withstand the demands of wastewater treatment processes. Furthermore, ductile iron pipes are also known for their flexibility, which allows for easy installation and maintenance in complex wastewater treatment systems. Overall, ductile iron pipe is a reliable and cost-effective choice for wastewater treatment plant applications.

Q: Can ductile iron pipes be used in gravity sewer systems?: Yes, ductile iron pipes can be used in gravity sewer systems. Ductile iron is a strong and durable material that is commonly used in various applications, including sewer systems. It has excellent resistance to corrosion and can withstand high pressure and heavy loads. Additionally, ductile iron pipes have a smooth interior surface, which helps to reduce friction and improve the flow of waste and wastewater. Therefore, they are a suitable choice for gravity sewer systems, where the flow of sewage relies on gravity to move through the pipes.

Q: What is the typical weight of ductile iron pipe?: The typical weight of ductile iron pipe can vary depending on its diameter and wall thickness. However, as a general guideline, a 6-inch diameter ductile iron pipe with a wall thickness of 0.25 inches may weigh around 35 pounds per linear foot. Similarly, a 12-inch diameter ductile iron pipe with a wall thickness of 0.375 inches could weigh approximately 115 pounds per linear foot. It is important to note that these weight estimates are approximate and may vary slightly depending on the specific manufacturer and product specifications.

Q: How are ductile iron pipes connected or jointed together?: Ductile iron pipes are typically connected or jointed together using various methods such as flanged joints, push-on joints, mechanical joints, or restrained joints. These methods ensure a secure and leak-free connection between the pipes, providing a reliable and durable pipeline system.

Q: Ductile iron pipe connection mode: The connection mode of ductile iron pipe installation program: clean up the socket socket to clean up on the apron, apron, pipe (tube), Jack in appearance and rubber brush lubricant to push the pipe into socket to check.

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