DUCTILE IRON PIPES C Class DN1100
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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:
(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.
(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.
(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.
(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.
(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.
(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.
- Q: Ductile cast iron can replace copper sleeve
- Under dry friction conditions, we design a pre - formed synovial membrane on the surface of the bearing to ensure that the solid lubricant is transferred to the dual parts in the shortest possible time, and an effective solid lubricant film is formed
- Q: How do ductile iron pipes perform in cold weather conditions?
- Ductile iron pipes perform well in cold weather conditions due to their exceptional strength and durability. Unlike other materials, ductile iron pipes have a high resistance to freeze-thaw cycles, preventing them from cracking or breaking in freezing temperatures. Additionally, the material's flexibility allows for minimal expansion and contraction, ensuring stability even in extreme cold. Overall, ductile iron pipes are a reliable choice for cold weather environments.
- Q: Are ductile iron pipes suitable for installation in areas with high soil compaction?
- Indeed, areas with high soil compaction can accommodate the installation of ductile iron pipes. Renowned for their robustness and longevity, ductile iron pipes exhibit remarkable resistance against external loads and pressures. Their inherent pliability enables them to endure the strains caused by intense soil compaction. Furthermore, ductile iron pipes possess a substantial modulus of elasticity, enabling them to retain their form and structural soundness even when subjected to substantial burdens. Consequently, they present themselves as an exceptional option for regions with high soil compaction, as they adeptly manage the force and deliver dependable and enduring functionality.
- Q: Can ductile iron pipes be used for pressure reducing stations?
- Yes, ductile iron pipes can be used for pressure reducing stations. Ductile iron pipes are known for their high strength and durability, making them suitable for handling high-pressure applications. They have excellent resistance to corrosion and can withstand the mechanical stresses and strains associated with pressure reducing stations. Additionally, ductile iron pipes have a smooth interior surface, which reduces friction losses and helps maintain a constant and controlled pressure within the system. Therefore, ductile iron pipes are a reliable and commonly used material for pressure reducing stations.
- Q: How are ductile iron pipes repaired if they get damaged?
- Ductile iron pipes are repaired in a few different ways depending on the extent of the damage. Here are some common methods for repairing ductile iron pipes: 1. Spot Repair: If the damage is minimal and localized, a spot repair can be carried out. This involves cutting out the damaged section of the pipe and replacing it with a new section. The new section is typically joined to the existing pipe using mechanical couplings or flanged connections. 2. Pipe Lining: In cases where the damage is more extensive but the pipe is still structurally sound, pipe lining can be used. This involves inserting a liner into the damaged pipe, which creates a new smooth surface. The liner can be made of various materials such as epoxy or cured-in-place pipe (CIPP). This method avoids the need for excavation and replacement of the entire pipe. 3. Pipe Bursting: For severely damaged or deteriorated pipes, pipe bursting may be the best option. This process involves pulling a new pipe through the existing damaged pipe, simultaneously fracturing the old pipe and replacing it with a new one. This method is typically used when the existing pipe is beyond repair and needs complete replacement. 4. Welding and Patching: In certain cases, small leaks or cracks in ductile iron pipes can be repaired by welding or patching. Welding involves melting and fusing the metal together to seal the damaged area. Patching, on the other hand, involves applying a specialized epoxy or composite material over the damaged section to create a watertight seal. It is important to note that the repair method used will depend on factors such as the extent of the damage, accessibility to the pipe, and the expertise of the repair crew. In all cases, proper assessment, planning, and execution are crucial to ensure a successful and long-lasting repair.
- Q: Are ductile iron pipes suitable for irrigation canal systems?
- Yes, ductile iron pipes are suitable for irrigation canal systems. Ductile iron pipes are known for their high strength and durability, making them ideal for withstanding the pressure and load requirements of irrigation canal systems. They have a high resistance to external loads, such as heavy machinery, and can handle the stress caused by soil movement and settlement. Additionally, ductile iron pipes are highly resistant to corrosion and provide a smooth inner surface, which minimizes friction and ensures efficient water flow. This is crucial for irrigation systems as it allows for the effective distribution of water to crops, ensuring optimal growth and yield. Ductile iron pipes also have a long service life, typically exceeding 100 years, which makes them a cost-effective option for irrigation canal systems. Their low maintenance requirements further contribute to their suitability for this application. Overall, ductile iron pipes offer the necessary strength, durability, corrosion resistance, and efficiency required for irrigation canal systems, making them a suitable choice for this purpose.
- Q: Are ductile iron pipes suitable for sewer force mains?
- Sewer force mains can indeed make use of ductile iron pipes. Ductile iron, a variant of cast iron, possesses a higher degree of strength and flexibility in comparison to conventional cast iron pipes. This quality renders it suitable for applications where pipes must endure high pressure and heavy loads, such as sewer force mains. Ductile iron pipes exhibit exceptional resistance against corrosion and boast impressive durability, which proves vital for sewer systems that face exposure to various corrosive substances and challenging environments. Moreover, these pipes possess the ability to absorb vibrations and shocks, thereby reducing the risk of pipe failures caused by external forces. Furthermore, ductile iron pipes possess a renowned reputation for their lengthy service life, frequently extending beyond 100 years. As a result, they constitute a cost-effective choice for sewer force mains, necessitating minimal maintenance and replacement throughout their lifespan. In conclusion, ductile iron pipes offer a dependable and long-lasting solution for sewer force mains, delivering the requisite strength, flexibility, and resistance to corrosion to ensure the efficiency and durability of sewer systems.
- Q: Can ductile iron pipes be used in dam or reservoir projects?
- Ductile iron pipes are highly suitable for dam or reservoir projects. Their strength, durability, and resistance to corrosion are well-known, making them a preferred choice for a range of applications, such as water distribution and transmission systems. In projects involving dams or reservoirs, where the pipes must endure high pressure and transport large volumes of water, ductile iron pipes are often the top choice. Their exceptional mechanical properties, including impressive tensile strength and impact resistance, guarantee their ability to handle the load and offer a dependable and long-lasting solution. Moreover, ductile iron pipes can easily adapt to various installation methods, including trenchless techniques, making them a versatile option for dam or reservoir projects.
- Q: What do ductile iron pipes need to connect with three? Can I contact it directly?
- The new process adopted at present is groove connection. With groove parts, of course, your ductile iron tube should also be grooved!
- Q: How much is the installation cost of the ductile iron tube?
- Ductile iron pipes mainly called centrifugal ductile iron pipe, it has the properties of nature, iron and steel, excellent corrosion resistance, good ductility, good sealing effect, simple installation, mainly for municipal, industrial and mining enterprises, water supply, gas, oil etc..
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DUCTILE IRON PIPES C Class DN1100
- Loading Port:
- China Main Port
- Payment Terms:
- TT OR LC
- Min Order Qty:
- -
- Supply Capability:
- -
OKorder Service Pledge
OKorder Financial Service
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