Ceramic Filter Plate - Ceramic Foam Filter/Silicon Carbide/MgO/ZrO/Alumina

Ceramic Filter Plate - Ceramic Foam Filter/Silicon Carbide/MgO/ZrO/Alumina

Ref Price:: $1.00 - 6.00 / pc

Loading Port:: Qingdao

Payment Terms:: TT or LC

Min Order Qty:: 200 pc

Supply Capability:: 200000 pc/month

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1.Production of ceramic foam filter

Ceramic Foam filters are just developed as a new type molten metal filter to decrease casting flaw in recent years. With its characteristics of light-weight, high mechanical strength, large specific surface areas, high porosity, excellent thermal shock resistance, erode resistance, high-performance, Ceramic Foam filter is designed for filtering impurities from molten Iron & Alloy, nodular cast iron castings, grey iron castings and malleable castings, Bronze casting, etc.

2. Functions of ceramic foam filter

1). Thermal and chemical stability in high temperature,avoiding the chemical reaction with the filtered molten metal;

2). High porosity and good mechanical strength in high temperature due to its pure ceramic composite;

3). Low head loss,easy operation,energy-saving;

4). Making metal liquid flowing at stable speed and avoiding the sputtering and backset,thus increasing the surface quality of the cast part,preventing the pore disfigurement and finally lower down the unqualified rate;

5). Various sizes,shapes,apertures are available for kinds of foundry technique.

3.Physical and chemical properties

Materials	Alumina (AI2O3)	Zirconia	Silicon Carbide	Magnesia
		(ZrO)	(SiC)	(MgO)
Item
pore density PPI	10-40	10-40	10-40	10-40
porosity (%)	80-90	80-90	80-90	80-90
refractoriness (°C)	1100	1700	1500	1100
bending strength (Mpa)	0.6	0.8-1.0	0.8	0.6
compression strength (Mpa)	0.8	1.0-1.2	1	0.8
thermal shock resistance	6	6	6	6
(times x 1100°C)	6	6	6	6
applying for alloys	Aluminium and its alloy	Alloy Steel	Cast Iron	Magnesium and the high active alloy

4.Usage of ceramic foam filter

5.FAQ

We have organized several common questions for our clients，may help you sincerely：

①How about your Warranty？

Warranty: 1-Year for the whole light. Warranty is based on correct storage, installation, using and maintenanc

②How to guarantee the quality of the products？

We have established the international advanced quality management system，every link from raw material to final product we have strict quality test；We resolutely put an end to unqualified products flowing into the market. At the same time, we will provide necessary follow-up service assurance.

③How long can we receive the product after purchase?

In the purchase of product within three working days, We will arrange the factory delivery as soon as possible. The pecific time of receiving is related to the state and position of customers.Commonly 7 to 10 working days can be served.

Q: The ultrasonic wave of ceramic filter is not good. What's going on?: In ancient China, filtration technology was applied to produce paper made from plant fibers in 200 bc. The paper method was improved in AD 105. He wandered in dense in papermaking during plant fiber pulp fine bamboo. Water curtain gap filtration, a thin layer of wet pulp stay on the bamboo surface, after drying into paper.

Q: The ceramic filter plate is broken. What will happen to the vacuum pump?: At this time, take the filtrate (this is not the first water slurry) will pollute the ceramic filter pipe, friction ring, filtrate pump, may damage the vacuum system, remaining in the pipeline in the pulp will recoil pressure under the action of pollution caused by the other ceramic plates, ceramic plates blocked him. Once the ceramic plate is broken (depending on the severity), it will make the vacuum distortion, resulting in ceramic filter suction effect worse or even no suction!

Q: How many degrees does the ceramic filter melt?: You should say clearly what ceramic you useHowever, as a melting furnace or filter medium, alumina products are the most versatile, but also silicon carbide, corundum, mullite, spinel and so on. They use very high temperatures.

Q: The efficiency of ceramic filter is low. What's wrong with it?: Ceramic filter is a new and efficient dehydration equipment. If users find the ceramic filter board surface suction effect is poor, or even do not suck slurry, we should promptly investigate the causes, so as not to affect production efficiency.

Q: Ceramic filter fineness thin mud suction is not what to do more: With ceramic filter to treat pulp dehydration, the particle size is too large, the particles are easy to precipitate, the particle size is too small, too much mud, then the water content of the filter cake will increase, and the life of the ceramic filter plate will be reduced.

Q: What is the working pressure of the ceramic filter?: Generally speaking, there are two kinds of working pressure of ceramic filter: vacuum pressure and reverse flushing pressure.

Q: The vacuum degree of the ceramic filter is normal and the cake water is large: There is a difference between the vacuum display and the actual vacuumThe main speed of the ceramic filter is too fastThe water content of the filter cake is gradually increased within 0~8 hours after the equipment has been continuously turned onThe ceramic filter plate does not meet the aperture range and the opening rate is lowThe ceramic filter plate has a near life and serious blockageCeramic filter cleaning standards (acid, ultrasonic, backwash water)The scraper can not be completely discharged, and the surface of the ceramic plate is coated with a thin filter cakeFailure to manufacture equipment or other causes of failure

Q: Microporous ceramic filter plate cleaning: Ceramic filter comes with a combined cleaning system, usually to ensure backwashing normal, combined cleaning (nitric acid + ultrasonic + backwash) in place.

Q: Beneficiation ceramic filter no problem, the technical parameters are normal, but filter out the concentrate water suddenly excessive, what is the reason?: First, the fineness of the material, resulting in the filter board filter cake moistureTwo, the vacuum can not reach, in the circumstances, whether the vacuum pipe leak

Q: What is the backwashing pressure of the ceramic filter?: The working process of ceramic filter is: suction - drying - unloading - backwash - suction - drying - unloading - backwash...... In circulation, suction, the drying process is to make the slurry liquid by vacuum suction and capillary effect (usually water) through the filter media from the left, the filter cake on the filter medium (the two processes like syringe pumping), and then through the scraper discharge, after unloading, ceramic filter machine is complete a cycle in the absorption slurry, drying process, some fine particles may enter the filter medium or stacked on the surface (a lot of pipeline internal filtration medium ceramic filter plate), these small particles blockage will make the filter medium permeability and filtering effect of the loss from the poor, in order to reduce the possibility of blockage ceramic filter, will enter the backwash (this process is like a water jet injector). Ceramic filter backwash is through the pressure of water, these small particles plug discharge ceramic filter board.

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