• 150Ton Injection Plastic Machine System 1
  • 150Ton Injection Plastic Machine System 2
  • 150Ton Injection Plastic Machine System 3
150Ton Injection Plastic Machine

150Ton Injection Plastic Machine

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Loading Port:
China Main Port
Payment Terms:
TT or LC
Min Order Qty:
1 Set m.t.
Supply Capability:
20 Sets Per Month m.t./month

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Specifications Of 150Ton Injection Plastic Machine

1,housenhold ware, container,preform, cap etc.

2, injection molding machine

3,pe,pp,ps,pvc etc.

4.heat power:8.2kw

 

Features Of 150Ton Injection Plastic Machine

 

Injection Unit:

 

Double cylinder balanced plastic injection

150Ton Injection Plastic Machine 

Multi-level pressure and speed for injection

 

High torsion and five-star motor preplasticizing driven

 

Clamping Unit:

 

Clmaping quickly and stoping slowly

 

Automatic gear adjusting

 

Storage type automatic lubricating & oiling system

 

Electrical Control:

 

Controlled by specialized computer for injection machines

 

Large LCD screen display---clear

 

Dynamic display of machine movements---visual

 

Hydraulic Unit:

 

Differential mold clamping control

 

Double ratio of of pressure and flow

 

Optimize combination of world famous branded hydraulic parts

 

  • 1).Double-cylinder balance injection system

  • 2).Multi-stage pressure speed injection adjustment

  • 3).back-pressure adjustment & control

  • 4).decompreeion

  • 5).high speed mold-clamping device

  • 6).low pressure mold protection 

  • 7).multiple Ejecor style

  • 8).machnical,electrial & hydraulic(according to the product specifications)safety device

  • 9).centralized lubrication

  • 10).proportional pressure & flow control

  • 11).all computer control system

  • 12).data locking function/mould menory system

  • 13).large screen of LCD

  • 14).linear displacement transducer controlling injection,clamping & ejection

  • 15).electronic & hydraulic control components & elements of the world famous brands

  • 16).5 points vertical double toggle mechanism

 

The components list Of 150Ton Injection Plastic Machine

 

Main direction valve

 

American Sunny

 

Five-star motor

 

China & Italy adventure

 

Electric ruler

 

America/Swiss

 

A/C contactor

 

Schneider/SIMENS

 

Heating relay

 

SIEMENS

 

O ring

 

Taiwan Escort

 

Sealing ring

 

Italy

 

Stroke switch

 

Schneider

 

Air switch

 

LG Korea LG

 

Computer

 

 PROCHESON

 

Motor

 

Adventure PHASE

 

Oil pump

 

Italian Screw pump

 

Technical specifications Of 150Ton Injection Plastic Machine

 

 

 

Model

 

JG-150

 

A

 

B

 

Injection unit

 

Screw diameter        mm

 

42

 

45

 

Shot size(theoretical)   CM3

 

318

 

362

 

Injection weight         g

 

286

 

326

 

Injection pressure       MPA

 

174

 

151

 

Injection rate           g/s

 

135

 

155

 

Screw L/D ratio         L/D

 

22.3

 

20.8

 

Plasticizing capacity     g/s

 

20

 

22

 

Screw speed           r.p.m

 

200

 

Nozzle diameter       Srmm

 

10

 

Clamping unit

 

Clamping tonnage       KN

 

1500

 

Toggle stroke          mm

 

365

 

mold thickness          mm

 

150-420

 

Space between bars   mm

 

428*386

 

Ejector stroke   mm

 

135

 

Ejector Tonnage        KN

 

50

 

Ejector number         Piece

 

5

 

Hole diameter           mm

 

125

 

General

 

Heater power           kw

 

8.2

 

Max. pump pressure    Mpa

 

16

 

Pump motor power       kw

 

15

 

Valve size               mm

 

16

 

Machine dimension       m

 

4.7*1.7*1.8

 

Machine weight(Approximat) T

 

4.3

 

Oil tank capacity           L

 

270

 

 

Q: How many moulds can the 80 ton injection molding machine put down?
Should say how much pressure grams of machines, manuals, and you ask
Q: Now I know a product of the material cost unit (single weight + nozzle), but how to calculate artificial + factory rent + machine wear + Plus transport + packing material, seek heroes pointing. emergency
The cost of plastic parts is related to many factors, but mainly with the following points:1. Cost of raw material --- this cost is relatively good calculation, ask a raw material supplier how much 1 kg, the weight of the product multiplied by 3% of the loss multiplied by the raw material price, you can get the cost of raw materials;2.. This machine cost about plastic factory, what is the cost of processing per hour of different injection molding machine? Suppose the 1 ton injection molding machine costs 60 yuan / hour per hour, then the processing cost is 1 yuan per minute. At this time, we should calculate the cost of the 100 ton machineWhat is the injection period of plastic parts and how many opening holes are in the mold? Suppose you want to evaluate the injection period of the plastic partsFor 30 seconds, then 1 minutes can shoot 60 seconds divided by 30 equals two, said 1 minutes can shoot the second mock exam products, in addition to a two point that mold, then plastic machine processing costs 1 yuan by 1 minutes and then divided by the modulus of mouldThe number of holes to get the final machine processing costs, that is, 1 yuan divided by 2 modules, and then divided by 2 points, and finally wait until 0.25 yuan /3., two additional costsThe two processing costs include painting / screen printing / plating etc. These can be referred to their respective processing plants4. packing chargesAccording to the size and volume of the plastic parts, we can draw the packing carton / packing bag and so on;5. transportation costAccording to the location of delivery and how much container freight can be loaded, divided by the total number of trucks to be shipped per PCCost;6. other expenses;Since the above costs do not include the costs of indirect personnel and their associated personnel, there is also a need to add some costs to each plant;
Q: What is a vertical injection molding machine?
Features of vertical injection molding machine:1, an injection device and a locking device for processing in the same vertical center line, and the mold is opened and closed down. It covers only about half of the horizontal machine, so it is converted into an area of about two times.2, easy to insert molding. Because the surface of the mold faces upwards, the insert is positioned easily. The template fixed template movable machine, belt conveying device and mechanical hand combination of words, can easily realize automatic insert molding.3. The weight of the die is supported by the horizontal plate for opening and closing movements. The phenomenon of the front falling of the horizontal machine caused by the gravity of the mould can not occur, so that the mould can not be opened and closed. Conducive to durability, mechanical and die accuracy.4, through a simple manipulator can be taken out of each plastic cavity, is conducive to precision molding.5, the general mold locking device is open for opening around, easy to configure all kinds of automation devices, suitable for complex, sophisticated products automatic molding.6, the drawstring lose conveying device is easy to achieve string moldthe middle installation, easy to realize automatic molding production.7. It is easy to guarantee the consistency of resin flow and die temperature distribution in mold.8, equipped with rotating table, moving table and tilt table and other forms, easy to insert molding, mold combination molding.9, small batch production, the mold has the advantages of simple structure and low cost, and easy to uninstall.10, has withstood the test of many earthquakes, vertical machine because the center of gravity is low, the relative horizontal machine shock resistance is better.
Q: RTBrother recently understand the injection mold related knowledge, about the forming cycle of this problem, I do not know whether this cycle can be estimated according to the relevant parameters, please advise!Forming cycle: the time between the previous product and the next product, including the time taken by the manipulator, and so on. I am for the new quotation, not too precise, but not too far away, trouble expert advice, small first, thank you very much!
If a trial can be used to test out the stopwatch + wide release time, not the trial production of new software available for calculation, but the structure of a product cycle also depends on the size and thickness of the product, is complex and molding technology to all of these affect the product cycle, your statement is not very clear and it is difficult to give you a more accurate estimate of the cycle, experienced personnel can structure size, thickness, the product was estimated, and more reasonable!
Q: Introduction of injection molding machine
Introduction of YX - ZR injection molding machine on the internet:The leading products of the company are YX-ZR series single stage capacity increasing injection molding machines and their injection products. The core technology of super large single step type compatibilizing injection molding machine developed by key institutions with independent intellectual property rights, breaks through the traditional structure design of injection molding machine limitations, and consumption premise are significantly reduced in weight and energy, realize the large capacity injection, the production of large injection molding is possible.Application of injection moulding machine (example of producing products)(1) all injection trays (silo, backing plate);(two) full injection moulding of building formwork and waterproof partition of concrete building;(three) full injection molding and assembling ton box;(four) full injection, hot melt and electric melting large pipe fittings;(five) full injection, boat body, furniture and earthquake activity room;(six) full injection molding isolating piers for road safety.YX-ZR series single step type compatibilizing injection molding machine due to the single step type compatibilizing injection and wedge locking system, the screw and the international advance injection, two-stage or multi-stage compatibilizing injection combined with traditional injection molding machine toggle clamping system has its advantages compared to Aaron than:First, the weight of the whole machine is reduced by more than 50% compared with the traditional machine, and the manufacturing cost of the equipment is fundamentally reduced;
Q: Commissioning process of injection molding machine
3. calculate the relative viscosity of the plastic with the reciprocal of the filling time multiplied by the peak pressure value. The reciprocal of the filling time is the abscissa, the relative viscosity is the ordinate, and the relative viscosity is plotted. The viscosity curve can be found in the low speed high speed changes more, little viscosity change, find a middle viscosity curve trend in value from flat as we used for the production of fire, (also can be judged according to the change of filling time of plastic viscosity stability when the filling time changes, the peak pressure is small) to overcome the rubber mold flow resistance when the pressure, but also beer pieces of the actual pressure, we use this value is greater than 10% for injection pressure.4. determine the pressure and speed, then come to the switching point, do the packing and feeding in beer 95% ~ 99% position switch for holding position. (padding should be controlled by position rather than pressure or time)5. the filling time should be constant, the injection time is longer than the filling time, so as not to be controlled by time, for example, the injection time, whether it is 4 seconds or seconds, the filling time is about 1 second.6. in this way, the filling time and the holding time can be set up. The average injection time is 0.5 seconds longer than the filling time, and the other can be used as the holding and filling time.
Q: What is the injection molding machine?
An injection molding machine is a mechanical device that fills a plastic into plastic!!
Q: The temperature of the injection molding machine: 1 220.2 210.3 200.4 190.5 175 period, when heated, everything is normal, but when the temperature reaches the set value of the motor work, work to about 15~20 minutes, 3 and 4 of the temperature began to rise slowly to 213~220 (lead injection unstable), other Dan normal. Then the motor is switched off, stop, about 15 minutes later, the 3 and 4 section temperature began to slowly fall to the set value, please master: what is the reason? How to solve?
Hello:You can lower the feed rate a little, and there is a big wear on the material and the cylinder.
Q: Debugging and debugging process of injection molding machine
(2) products shrinkFault reason handling methodInsufficient mold penetrationThe amount of melt is not enough, plus the amount of melt adhesiveLow glue pressure, low pressureHigh back pressure back pressure is not enoughInjection time too short injection timeInjection speed is too slow or fastThe overflow is uneven and the overflow of the mold is too small or in placeThe nozzle hole is too thin, plastic in the sprue bushing in solidification, reduce the back pressure effect. Adjust the mold or replace the nozzleMaterial temperature is too high and material temperature is lowImproper temperature and proper temperatureThe cooling time is not enough to prolong the cooling timeWhen the pressure storage section is too large, the adhesive shall terminate at the front endThe product itself or its ribs and columns are too thick to review the finished product designExcessive injection of glue to replace the finer injection molding machineWear removal of apron and adhesive screwGate is too small, plastic solidification loss, back pressure action, increase gate size
Q: How to calculate the clamping force of injection molding machine according to the product
Clamping force x09F>=k*P*AF= actual clamping force (KN) x091KG = 9.8NP = cavity mean pressure (Mpa) x091MPa = 9.8KGThe projected area (cubic centimeter) of the A= product on the parting surface x09K = safety factor, usually take 1.1-1.6.x09Injection pressure, x09, injection pressure, =1.5* internal pressureGrade x09 internal mold pressure (kg/cm2)Precision products x09550-700Common product x09350-500Liepin x09250-300

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