Fireclay Brick - Standard Size/Standard Dimensions
- Loading Port:
- China main port
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 100 kg
- Supply Capability:
- 2000000 kg/month
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High alumina fireclay Brick
High alumina fireclay Brick for Heating Furnace is a kind of insulation material adopting organic matter as ignition loss substance in order to increase the porosity of refractory, which has such advantages as high porosity, small volume density, good insulation effect, high mechanical intensity, small thermal conductivity and long service life. For various industrial kilns & furnaces, it is a kind of essential refractory for energy saving and temperature preservation.
This series of High Alumina fireclay Brick for Heating Furnace are made of selected high alumina bauxite, kaolin caly, hollow microsphere as the mian material.By shaping at high pressure and sintering at high temperature.
Fireclay brick is shaped refractory product.It is made from flint clay clinker and binder , Through high heat sintering. The Al2O3 content range from 28% to 48%.The refractoriness range from 1580°C to 1750°C(SK-30.SK-32.SK-34.SK-35).
Product Applications:
High alumina fireclay Brick are ideal for use in the below applications
Furnaces of metallurgy industry, heat treatment furnace
Furnaces of chemical industry and construction industry.
Furnace of incineration of garbage, recirculating fluidized bed furnace
Standard sizing: 230 x 114 x 65 mm others up to the client
Product Advantages:
CNBM has success in its Fireclay brick due to their cost-effectiveness and excellent insulating properties. CNBM also has experience in ceramic fiber blankets application and would like to assist you in product selection, system design, and installation techniques.
Main Product Features:
High refractoriness,High-temperature endurable .
Good corrosion resistance.
Good spalling resistance and wear resistance.
Good thermal shock resistance.
High mechanical strength.
High-temperature creep rate is low.
Good volume stability at high temperature.
Product Specifications:
ITEM | UNF42 | UNF46 | ZGN42 | RN40 | TDL45-12 |
Refractoriness, ℃ | 1730 | 1750 | 1750 | 1730 | 1760 |
Bulk Density, g/cm3 | 2.15 | 2.25 | 2.3 | 2.15 | 2.37 |
Apparent Porosity, % | 22 | 20 | 15 | 24 | 12 |
C.C.S, Mpa | 30 | 35 | 58 | 28 | 68 |
Refractories Under Load (0.2Mpa),℃ | 1400 | 1420 | 1450 | 1430 | 1500 |
Reheating Linear Change, % | 1400℃x2h 0.1~-0.4 | 1430℃x2h 0~-0.1 | 1450℃x2h 0~-0.2 | 1350℃x2h 0~-0.3 | 1450℃x2h -0.1~+0.05 |
Al2O3 Content , % | 42 | 46 | 42 | 40 | 45 |
Size :
Common sizes
Straight type | Arch type | Wedge type |
L×W×H (mm) 230×114×65 230×114×75 230×114×32 220×110×60 220×110×50 220×110×40 220×110×30 | L×W×H/h (mm) 230×114×65/55 230×114×65/45 230×114×65/59 220×110×65/50 220×110×75/65 220×110×60/40 | L×W×H/h (mm) 230×114×65/55 230×114×65/45 220×110×75/65 220×110×60/40 |
Other sizes according to customer requirements |
FAQ:
Q1: How about your factory’s annual production capacity?
A1:CMAX annual production is about 310,000Tons.
Q2: How many production lines of your factory?
A2:CMAX has 26 production lines, including eight silicon bricks lines, and each one of mullite brick, high alumina brick, insulating brick and monolithics line.
Q3:How large the scale of your factory?
A3: CMAX covers almost 200,000 Square meters, including plant area of 180,000 square meters.
Q4: What’s your factory’s product scope?
A4:CMAX main products are: refractory for hot blast stove, refractory for coke oven, refractory for glass kiln, refractory for carbon calcining furnace, refractory for acid pickling line, refractory for cement kiln, refractory for blast furnace, refractory for nonferrous metal furnace, and basic refractory raw materials.
Product Picture
Produce Processing
Crushing
In this stage massive raw materials which have been stored, are ground and classified into proper sizes, making them easier to shape.
Mixing
The prescribed size of ground raw material is weighed and mixed into a designated amount of water and forming agent.
Shaping
The mixture is then poured into a mold to form shapes, and the pressure is high.
Drying
In this stage water is removed from the shaped bricks. This helps preventing the bricks from deforming or cracking which may result due to the rapid evaporation
Firing
This is the most crucial process in refractory manufacturing. The modeled bricks are fired at high temperature to complete their thermochemical reaction so that they do not deform.
Inspection
The bricks' physical and chemical properties are inspected very carefully by rigid quality management procedures.
Packing shipment
We guarantee efficient delivery every time.
Packing
We also supply (Click on following picture if interested):
- Q: how much fireclay is needed for 10000 refractory bricks?
- The amount of mud used for T-3 refractory brick is 0.3KG. if the tiler is skillful, the furnace should have joint of 2mm.
- Q: How to test the various components of the refractory brick?
- If you want to know the chemical?compound components, you can do the analysis of meteorological chromatography, and then testing, if you just want to detect contents of elements, you can do a XRF, but you should smash, grind and homogenize the refractory bricks. The specific operation process is not convenient to describe in detail, that is, X ray diffraction, through X ray fluorescence analysis, you can know that the elements and contents contained in it, if you want to understand its internal structure, you can also do a XRD
- Q: What is the difference between a clay brick and a red brick?
- Clay bricks burn red and red brick. Burnt blue. Green brick.Clay bricks are called sintered clay bricks.The construction methods are the same as those of the two. No difference.
- Q: What is the density of the high alumina refractory brick?
- it depends on the aluminum content, the higher it contains, the larger the density is. the hjghest is 3, the lowest is 2.
- Q: How to count the number of loading refractory bricks?
- Use one meter by one meter wooden raft-towing: use one meter raft-towing to count: Known your brick is T-3 standard bricks, each four layers lies down 15 and sidewards is 4 =64; according to 3.4kg, 47 clay bricks can hold 10 to 12 layers. According to the upper limit, each raft-towing can hold 2.3 tons
- Q: The difference between fireclay brick and refractory cilica brick in the application.
- Good thermal shock stability, long-term use temperature is not higher than 1300 degrees, high temperature, high strength, low price of clay brick characteristics, thermal shock stability is the worst, a scrap, can be long-term used under the condition of high temperature (exceed 1400 degrees Celsius) . The temperature of silica brick's soft bearing is close to the melting point. Other industries basically don't use, but the comprehensive performance of high temperature is not good, widely used in low temperature parts of a variety of furnaces. The silica brick is generally used in the coke oven and glass kiln, but anti alkali erosion ability is poor
- Q: How good is the hardness of corundum refractory brick?
- The basic materials of corundum refractories are fused corundum or sintered corundum. the refractory brick containing more than 90% of Al2O3 is called corundum refractory brick. so, corundum refractory brick. Corundum has a high hardness (9 level of Mohs hardness) such as zirconium corundum refractory brick. Corundum refractory brick is resistant to acid well and melting point is also high, also known as pure alumina refractory brick products, , it has a good effect. These are closely related with the structure of the Al - 0 key, titanium corundum refractory brick, and other basic slag. It is used in high temperature oxidizing atmosphere or in reducing atmosphere. the metal and glass solution have good stability. a-Al2O3 is the main material of high temperature refractory brick and high temperature electrical insulating material .
- Q: What can be applied to the burned refractory brick to resist heat shock?
- Acidic refractory material use monox as the main component, among which cilica brick and clay brick are commonly used. Silica brick is silicious product containing monox more than 93%, whose raw materials include silica, waste silica brick scrap and etc. The acid resistance of slag erosion ability is good, and the softening temperature under a fixed load is high. The volume won't shrink after repeated burning, but even a slight expand; but it is vulnerable to the erosion of basic slag, and has low thermal shock resistance. The silica brick is mainly used for coke oven, glass melting furnace, acid hearth furnace and other thermal equipments. Clay brick uses refractory clay as the main raw material, containing 30% to 46% of aluminuum oxide, belong to weakly acidic refractories. It has good heat shock resistance and corrosion stability to acid slag, and it's widely used. Neutral refractory materials use aluminum oxides, chromium hemitrioxides or carbons as the main components. Corundum products containing more than 95% of alumina is a kind of high quality refractory material with wide application.
- Q: The difference between clay bricks and clay bricks?
- Clay brick is a small building with artificial bulk. Also called sintered brick. Solid clay brick is one of the oldest building materials in the world. It is a building material that is loved by the people.
- Q: How to make the adhesion between refractory brick and the inner wall of the boiler more firm?
- The hook structure, or masonry concrete beams.
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Fireclay Brick - Standard Size/Standard Dimensions
- Loading Port:
- China main port
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 100 kg
- Supply Capability:
- 2000000 kg/month
OKorder Service Pledge
OKorder Financial Service
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