• Fireclay Brick (230*114*65mm) System 1
  • Fireclay Brick (230*114*65mm) System 2
  • Fireclay Brick (230*114*65mm) System 3
Fireclay Brick (230*114*65mm)

Fireclay Brick (230*114*65mm)

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Loading Port:
China main port
Payment Terms:
TT OR LC
Min Order Qty:
100 kg
Supply Capability:
2000000 kg/month

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High alumina fireclay Brick  


High alumina fireclay Brick for Heating Furnace is a kind of insulation material adopting organic matter as ignition loss substance in order to increase the porosity of refractory, which has such advantages as high porosity, small volume density, good insulation effect, high mechanical intensity, small thermal conductivity and long service life. For various industrial kilns & furnaces, it is a kind of essential refractory for energy saving and temperature preservation.

This series of High Alumina fireclay Brick for Heating Furnace are made of selected high alumina bauxite, kaolin caly, hollow microsphere as the mian material.By shaping at high pressure and sintering at high temperature. 

Fireclay brick is  shaped refractory product.It is made from flint clay clinker and binder , Through high heat sintering. The Al2O3 content range from 28% to 48%.The refractoriness range from 1580°C to 1750°C(SK-30.SK-32.SK-34.SK-35).

 

Product Applications:

High alumina fireclay Brick are ideal for use in the below applications 

Furnaces of metallurgy industry, heat treatment furnace

Furnaces of chemical industry and construction industry.

Furnace of incineration of garbage, recirculating fluidized bed furnace

Standard sizing: 230 x 114 x 65 mm others up to the client

 

Product Advantages:

CNBM has success in its Fireclay brick due to their cost-effectiveness and excellent insulating properties. CNBM also has experience in ceramic fiber blankets application and would like to assist you in product selection, system design, and installation techniques.

 

Main Product Features:

High refractoriness,High-temperature endurable .

Good corrosion resistance.

Good spalling resistance and wear resistance.

Good thermal shock resistance.

High mechanical strength.

High-temperature creep rate is low.

Good volume stability at high temperature.  

Product Specifications:

ITEM

UNF42

UNF46

ZGN42

RN40

TDL45-12

Refractoriness, ℃ 

1730

1750

1750

1730

1760

Bulk Density, g/cm3

2.15

2.25

2.3

2.15

2.37

Apparent Porosity, %

22

20

15

24

12

C.C.S, Mpa

30

35

58

28

68

Refractories Under Load (0.2Mpa)

1400

1420

1450

1430

1500

Reheating Linear Change, %

1400℃x2h              0.1-0.4

1430℃x2h              0-0.1

1450℃x2h              0-0.2

1350℃x2h       0-0.3

1450℃x2h              -0.1+0.05

Al2O3 Content , %

42

46

42

40

45

 

Size :

Common sizes

 

Straight type

Arch type

Wedge type

L×W×H (mm)

230×114×65

230×114×75

230×114×32

220×110×60

220×110×50

220×110×40

220×110×30

L×W×H/h (mm)

230×114×65/55

230×114×65/45

230×114×65/59

220×110×65/50

220×110×75/65

220×110×60/40

L×W×H/h (mm)

230×114×65/55

230×114×65/45

220×110×75/65

220×110×60/40

Other sizes according to customer requirements

 

 

FAQ:

Q1: How about your factory’s annual production capacity?

A1:CMAX annual production is about 310,000Tons.

Q2: How many production lines of your factory?

A2:CMAX has 26 production lines, including eight silicon bricks lines, and each one of mullite brick, high alumina brick, insulating brick and monolithics line.

Q3:How large the scale of your factory?

A3: CMAX covers almost 200,000 Square meters, including plant area of 180,000 square meters.

Q4: What’s your factory’s product scope?

A4:CMAX main products are: refractory for hot blast stove, refractory for coke oven, refractory for glass kiln, refractory for carbon calcining furnace, refractory for acid pickling line, refractory for cement kiln, refractory for blast furnace, refractory for nonferrous metal furnace, and basic refractory raw materials.

 

Product Picture 

 Refractory 230*114*65mm Fireclay Brick

Produce Processing 

Crushing

In this stage massive raw materials which have been stored, are ground and classified into proper sizes, making them easier to shape.

Mixing

The prescribed size of ground raw material is weighed and mixed into a designated amount of water and forming agent.

Shaping

The mixture is then poured into a mold to form shapes, and the pressure is high.

Drying 

In this stage water is removed from the shaped bricks. This helps preventing the bricks from deforming or cracking which may result due to the rapid evaporation

Firing 

This is the most crucial process in refractory manufacturing. The modeled bricks are fired at high temperature to complete their thermochemical reaction so that they do not deform.

Inspection 

The bricks' physical and chemical properties are inspected very carefully by rigid quality management procedures.

Packing shipment

We guarantee efficient delivery every time.

Packing

We also supply (Click on following picture if interested):

 Refractory 230*114*65mm Fireclay Brick

 

 


Q: Are sintered brick concrete bricks?
Many kinds of brick, according to the raw materials used for clay brick, shale, coal gangue brick, fly ash brick, lime sand bricks and slag brick;According to the production process can be divided into sintered brick and non fired brick, in which non fired brick can be divided into compressed brick, steam brick and autoclaved brick;With or without holes, ordinary bricks, porous bricks and hollow bricks can be divided into ordinary bricks.
Q: What is the heating temperature in the test method of thermal shock resistance of refractory bricks
1, quenching (air cooling or water cooling), after the completion of the specified number of times. 2, maintain 20min, introduce the following types briefly. 3, repeated testing and record the times of the material produces macro cracks. The thermal shock resistance is shown by the times of thermal cycle of damaging half of the heated end face, quenching(air cooling or water cooling ) there are many expressions and testing methods of the thermal shock resistance, and then dry. Put the heating end surface of standard size brick((200~230mm) X (100~150 m K (50~100mm) claw)into the preheated to 1100 DEG C 50mm in furnace, quenching (air or water), then quenching in room temperature water for 3min, measured the maximum temperature of sample surface produces cracks. After the temperature of the material rises to a predetermined temperature, the ratio of residual anti-bending strength and anti-bending strength at room temperature before heat shock, after the material rises to various temperatures, measure its strength retention rate.
Q: What is the best color of refractory brick
Date red is better.
Q: What bricks are used for constructting refractory bricks tunnel kiln what is the material of each burning zone brick
Refractory brick tunnel kiln, but if you want fire magnesia-chrome bricks, it may soon be finished, but the energy saving effect is good, using mullite bricks to sinter high alumina brick tunnel kiln burning zone is ok. Of course, if sintering is different, the refractotry bricks require different the kiln shape of tunnel kiln, preheating zone and cooling zone use high alumina brick and clay brick. what kind of products will be sintered in the future, clay brick firing zone had better use alumina hollow ball brick and mullite bricks How high the daily design capacity to achieve, thermal insulation can not be ignored, if firing silica?brick, then I am afraid there are only few finished burning bricks, what 's the purpose of the actual operation of the tunnel kiln you will build Different design of tunnel kiln use different brick, generally sintering high alumina brick and clay brick require good kiln, the cost is also very different, for example, because although the cost is higher, in addition operation is very important for the using effect and service life of the furnace, but the design of kiln type must be reasonable, otherwise it can not reach the expected effect, for example, the highest sintering temperature to achieve
Q: What are the sizes and sizes of clay bricks?
At present, with the minimum size of the maximum size of the market, for the maximum size of the clay brick, there are 600*250*200mm, 180*115*90mm, 300*300*55mm, and the minimum sizes 150*150*150mm, 235*115*55mm and so on, the construction industry the most basic materials for clay brick, must use in daily life is very broad.
Q: The difference between fireclay brick and refractory cilica brick in the application.
Good thermal shock stability, long-term use temperature is not higher than 1300 degrees, high temperature, high strength, low price of clay brick characteristics, thermal shock stability is the worst, a scrap, can be long-term used under the condition of high temperature (exceed 1400 degrees Celsius) . The temperature of silica brick's soft bearing is close to the melting point. Other industries basically don't use, but the comprehensive performance of high temperature is not good, widely used in low temperature parts of a variety of furnaces. The silica brick is generally used in the coke oven and glass kiln, but anti alkali erosion ability is poor
Q: How to prevent high alumina refractory brick from producing crack when reproduce high alumina refractory brick?
1-1, on the 1 in order to prevent the emergence of crack in the production of high alumina refractory brick. 2 is appropriate, the water absorption rate of the tube mill should be controlled below 6%, the excess air coefficient controlled between level 1 and 2. The water absorption rate of clinker of bauxite with high alumina controlled under 4%-5%, making the high aluminum refractory brick burning in a smoothly and steadily weak oxidation atmosphere, and should be adjusted by thermotechnic
Q: How much refractory material is required for 1 million tons of coke oven
This depends on the number of specific cubic, different factory designs different boiler, we need volume to caculate.
Q: Why are clay bricks used when buildings are below zero? Frost heaving, water absorption, or something?
The clay brick has a certain strength, and has better heat insulation and sound insulation performance, and the interior wall of the winter can not appear condensation phenomenon, and the price is low. Although a variety of new wall materials are emerging, clay bricks will still be used as a main material for masonry work in the future

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