• PP/PE/PVC Single Wall Corrugated Conduit Pipe Extrusion System 1
  • PP/PE/PVC Single Wall Corrugated Conduit Pipe Extrusion System 2
  • PP/PE/PVC Single Wall Corrugated Conduit Pipe Extrusion System 3
  • PP/PE/PVC Single Wall Corrugated Conduit Pipe Extrusion System 4
  • PP/PE/PVC Single Wall Corrugated Conduit Pipe Extrusion System 5
  • PP/PE/PVC Single Wall Corrugated Conduit Pipe Extrusion System 6
PP/PE/PVC Single Wall Corrugated Conduit Pipe Extrusion

PP/PE/PVC Single Wall Corrugated Conduit Pipe Extrusion

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Loading Port:
Shanghai
Payment Terms:
TT OR LC
Min Order Qty:
1 set
Supply Capability:
30 set/month

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Product Description


The production line is mainly used in the production of PVC pipe,The producing line can be adjusted according to clients'  requirements . 

What's more, the line can work at high capacity and be easy to maintain. 

 

Nomally this line is composed by eight parts ,as follow:

1. Feeder
2. conical twin-screw extruder

3. pipe mould
4. vacuum calibration tank

5. Spraying box
6. haul-off 
7. cutter 
8. staker 
The mixer can also be equiped by requirement .



Machine Application


Such qualified extrusion line is mainly for producing PVC agricultural water/ building water/cable pipes, etc. 

It can process various soft and rigid PVC, especially process powder directly into pipe shape. 

Whole line consists of material feeder, conical twin screw extruder, die head, vacuum calibration tank, haul-off, cutter, stacker or belling machine, etc. 



Machine List


No.ItemQty
1Screw feeder1 set
2SJZ 80/156 Conical twin screw extruder1 set
3Die head1 set
4Vacuum calibration tank1 set
5Three  claws haul-off1 set
6Planetary cutter1 set
7

Stacker

1 set

Option

Belling Machine

1 set

Annotation: Some configuration and material can be designed according to customers’ requirement.



Outstanding features


  1. Extruder: adopting conical twin-screw extruder, unique designed screw, realizing shorting plasticizing time, good compounding and excellent plasticization.

  2. Gearbox: adopting super quality gear box and reducer, with nice  outline, stable running, low noise and long service time.

  3. Extruding barrel temperature controlling system: adopting cast aluminum heaters with stainless steel covers, wind cooling system, ensuring good features of cooling and heating, precision temperature controlling.

  4. Screw and barrel: screw-core installing with internal temperature controlling system, barrel equipped with vacuum degassing system, can get rid of the waste gas from the raw material which can guarantee super quality of the products.

  5. Driving system: adopting A.C motor, using FUJI or ABB inverters which provide stable torque output and various speed.

  6. Vacuum calibrating tank: with two vacuum chambers which can make sure the perfect roundness of the pipe, spraying water cooling, equipped with temperature controller, realizing automatic discharging the water, the main body of the tank make of stainless steel, long service time.

  7. Haul-off machines: 2 laws, 3 claws, 4 claws, 6 claws and 8 claws are provided to manufacture various pipes, haul-off speed governed by the FUJI or ABB inverter.

  8. Cutting unit: saw cutting and planet saw cutting, with dust collection system.

  9. Staking unit: automatic overturning system, can freely fix the length of the pipe.

  10. Controlling system: manual controlling cabinet or SIEMENS PLC touch screen controlling


Our Services


The Advanced Processing Line

A. Fixed Equipments for Q/C

B. Professional team of Q/C

C. Qualified successfully before get in warehouse

D. Checking Machines before shipment

 

Before sales

1.Introduce products and application details

2.Recommend suitable solutions

3.Provid with reference information

During manufaturing

1.Provid with layout and engineering conditions

2.Inform the processing conditions

3.Offer other documents

After Sales

1.Provid with installation and trainning

2.Offer spare parts

3.Provid with neccesary technical support




Technical Data




Extruder

Pipe ranger  (mm)

Max.output (kg/h)

Max.hauling speed

(m/min.)

Extruder powder

(KW)

CAMX51/105

16-40 Dual

120

10

18.5AC

CAMX65/132

20-63 Dual

250

15

37AC

CAMX51/105

20-63

120

15

18.5AC

CAMX65/132

50-160

250

8

37AC

CAMX65/132

63-200

250

3.5

37AC

CAMX80/156

160-315

350

3

55AC

CAMX92/188

315-630

800

1.2

110DC




Product picture



PP/PE/PVC Single Wall Corrugated Conduit Pipe Extrusion

PP/PE/PVC Single Wall Corrugated Conduit Pipe Extrusion

PP/PE/PVC Single Wall Corrugated Conduit Pipe Extrusion

PP/PE/PVC Single Wall Corrugated Conduit Pipe Extrusion

PP/PE/PVC Single Wall Corrugated Conduit Pipe Extrusion


FAQ:


Q: What price terms you offer?

A: FOB, CIF, EXW, L/C at sight and other price terms based on your kind request.

Q: Installation and stuff training available from you? 

A: Yes, our engineers will guide machine installation and train your workers.

Q: How can we visit your company and machines?

A : Our factory is in Tangqiao Town, Zhangjiagang City, Jiangsu Province, China. About 2.5 hours from Shanghai Pudong International Ariport! We will arrange to pick you up from Shanghai.

A: Yes, our engineers will guide machine installation and train your workers.

Q: Installation and stuff training available from you? 

A: Yes, our engineers will guide machine installation and train your workers.


Q: Basic parameters of extruder screw
2. The ratio of the length to diameter of the screw, the length of the screw L/Ds and the ratio of L to the diameter of the screw Ds is called the ratio of length to diameter. When the other conditions are constant (such as the diameter of the screw), increasing the ratio of length to diameter means increasing the length of the screw. The L/Ds value is large and the temperature distribution is reasonable, which is beneficial to the mixing and plasticizing of plastics. At the same time, the heating time of the plastic in the barrel is longer, and the plasticization of the plastic will be sufficient and more uniform. So as to improve the quality of machine plastics. If the plastic quality requirement is constant, the rotation speed of the screw can be increased after the ratio of length to diameter increases, thereby increasing the extrusion amount of the plastic. However, too large length diameter ratio, power consumption will increase the screw, and the screw and barrel of the processing and assembly of chicken more difficult; the possibility of screw bending will increase, will cause the abrasion of the screw and the inner wall of the cylinder, reduce the service life. In addition, the heat sensitive plastic, large diameter and long retention time than thermal decomposition, the plasticizing and impact plastic extrusion quality. Therefore, in the full use of the advantages of increasing the ratio of length to diameter, the selection should be based on the physical properties of the processed plastics and the quality requirements of the products.
Q: What is an extruder?
Usually called extruder, it is a plastic extrusion machine.
Q: What is the adjustment method of China's extrusion machine die?
(3) line to die: suitable for small section of wire and cable adjustment. Pass the wire through the mold core, connect to the traction line, then run the glue and fine tune it. When the glue is running, adjust the screw and the traction speed, start the car, take the line sampling, and then stop to observe the thickness of the plastic layer of the sample is even, repeated several times until the tune until so, and then tighten the screws
Q: the machine vibration is great, the motor, reducer are checked, no problem, there is abnormal sound.
Is the fitting of the moving parts normal?.Is there an impact on the extrusion chamber?.
Q: Why do screw extruders often extrude light red plastic products?
You should have before the production of red raw material hopper or hopper and barrel, or between the screw shank and barrel etc. the raw material residue, not clean, often with extrusion part.
Q: Comparison of injection molding machines and Extruders
The plastic to replace steel or nonferrous metal, plastic cement, which is widely used in agriculture, building materials, packaging, machinery, electronics, automobiles, household appliances, petrochemical and defense, extruder and daily life other fields. So it can be predicted that in twenty-first Century, the plastic will be one of the most important raw material of human activities. The extruder design due to extrusion molding is the main form of plastic processing, so the development of plastic extrusion molding technology and equipment has important significance. The polymer materials used in blending type mixing equipment modification there are three main types: parallelwith twin-screw extruder, reciprocating screw kneader and series disc extruder. The small corotating twin screw extruder has domestic production can squeeze But tons of large mixing extrusion granulation unit will rely on the import machine technology. At the same time. Reciprocating screw kneader and series disc extruder is a necessary device for preparing high fill and high added value of polymer alloy, the current domestic research on them is just in the prototype stage, specifications, varieties not all, have broad prospects for development.
Q: Extruder price
According to the size of the screw, single and double screw configuration is different, there are many different prices between fifty thousand to two hundred thousand, we specialize in the production of extruders, crushers and mixing machines, high quality and low price, contact information on the user name
Q: Why? What is the raw material of plastics? What is the process flow of the process?.
It must be injection, you see that hole, that button, can not squeeze out.
Q: How to adjust the 65 screw gap in the extruder?
This should be practical learning. The outlet plane of the barrel is about 3 mm in diameter.
Q: Now I want to do it How to change the equipment, please help tell your heroes ah!Used to do PVC pinch plate, now changed to PVC threading tube
Advice from a professional perspective, if possible, suggest threading pipe equipment to do professional manufacturers buy, because now a lot of equipment is a two, a four, more advanced technology. Good luck!

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