Aluminum Extrusion Profiles Malaysia - Mold Metal Casting with High Quality and Best Price

Aluminum Extrusion Profiles Malaysia - Mold Metal Casting with High Quality and Best Price

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Loading Port:: Guangzhou

Payment Terms:: TT OR LC

Min Order Qty:: 1000 pc

Supply Capability:: 100000 pc/month

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1. Structure of Mold Metal Casting Description：

The casting equipment and the metal dies represent large capital costs and this tends to limit the process to high volume production. Manufacture of parts using die casting is relatively simple, involving only four main steps, which keeps the incremental cost per item low. It is especially suited for a large quantity of small to medium-sized castings, which is why die casting produces more castings than any other casting process.[1] Die castings are characterized by a very good surface finish (by casting standards) and dimensional consistency.Two variants are pore-free die casting, which is used to eliminate gas porosity defects; and direct injection die casting, which is used with zinc castings to reduce scrap and increase yield.

2.Main Features of the Mold Metal Casting：

Die Casting

High Precison&Tolerance

Motor vehicle

External processing

3. Mold Metal Casting Images

Mold Metal Casting with High Quality and Best Price

4. Mold Metal Casting Specification

Material	aluminum alloy A380,A360.ADC12,Zinc alloy 3#zinc,5#zinc and 7#zinc,etc
Designs	1.As per the customer’s drawings 2.As per the customer’s samples
Surface treatment	1.sand blasting, 2.power coating 3.painting 4.anodization 5.electrophoresis 6.zinc plating 7.black oxidation.
Software	Pro/E, Auto CAD, CAXA UG, CAD/CAM/CAE
Certificate	ISO9001:2008, ROHS,SGS
Service	OEM service available
Products	All kinds of aluminum &zinc alloy casting: include automotive parts, railroad parts, medical parts, marine parts, lighting parts, pump body, valve parts, architectural parts and furniture parts so on
Advantage	1.With 8 years in Aluminum & zinc alloy casting; 2.Near shanghai Port and Air Port; 4.Passed ISO9001:2008/Rosh/SGS 5.From Casting to Finished surface, Owned casting, polishing and plating workshops, We can offer Good quality and strict delivery time. 6.With samples and order: We can offer dimension report,Chemical composition and Mechanical properties

5.FAQ

Q. What is Die Casting? How is it different from other "casting" process?

"Die casting is the process of forcing molten metal under high pressure into mold cavities (which are machined into dies). Most die castings are made from non-ferrous metals." It's known as "pressure die casting" in Europe. "Gravity casting" (a.k.a. "permanent mold casting" in USA and Canada) uses gravity to fill the mold.

Q. I don't have experience designing parts for make mold metal casting , and want to bring existing machined parts to die casting. What should I know?

We have a professional person to help you.

Q: How do I cut and shape aluminum profiles?: To cut and shape aluminum profiles, you will need a few tools and techniques. Here is a step-by-step guide to help you accomplish this task: 1. Acquire the necessary tools: You will need a miter saw or a circular saw with a carbide-tipped blade suitable for cutting aluminum. Additionally, it is recommended to have a metal file, sandpaper, a deburring tool, and a tape measure. 2. Measure and mark: Use a tape measure to measure the desired length of the aluminum profile. Mark the location where you want to make the cut using a pencil or a marker. 3. Secure the aluminum: Place the aluminum profile securely on a workbench or a cutting surface. Use clamps or a vice to hold it firmly in place, ensuring it doesn't move during the cutting process. 4. Cutting the aluminum: Position the saw blade at the marked location and align it perpendicular to the aluminum profile. Start the saw and slowly guide it through the aluminum, applying steady pressure. Let the saw do the work without forcing it too hard, as excessive pressure can cause the blade to bind or chip. Take caution to wear safety goggles and gloves to protect yourself from any flying debris. 5. Smooth the edges: After cutting, you may notice sharp or rough edges on the aluminum profile. Use a metal file or sandpaper to smooth out these edges, ensuring a clean and safe finish. 6. Deburring: To remove any burrs or rough spots left from the cutting process, use a deburring tool. Run the tool along the cut edges, applying light pressure to smooth them out. 7. Shaping the aluminum: If you need to shape the aluminum profile, you can use a variety of methods. A common technique is to clamp the profile to a workbench and use a hammer or rubber mallet to bend it slowly and incrementally. You can also use specialized tools such as a metal brake or a bending machine for more precise shaping. 8. Finishing touches: Once you have cut and shaped the aluminum profile, clean it thoroughly to remove any debris or metal shavings. Inspect the profile for any imperfections and make any necessary adjustments before using it for your desired application. Remember to take appropriate safety precautions throughout the process, such as wearing safety goggles, gloves, and securing the aluminum profile properly to prevent accidents.

Q: What are the noise reduction properties of aluminum profiles?: Due to their inherent characteristics, aluminum profiles exhibit outstanding noise reduction properties. The effective material for reducing noise transmission is aluminum, thanks to its high density and rigidity. When utilized in structural applications, aluminum profiles have the ability to dampen and absorb sound waves, thereby limiting their propagation and decreasing noise levels. The incorporation of additional noise-reducing features is made possible by the versatility of aluminum profiles. To further enhance their noise reduction properties, aluminum profiles can be combined with insulating materials such as foam or rubber. This combination creates a barrier that absorbs sound waves, preventing their passage and minimizing noise transmission. Furthermore, the reduction of noise is aided by the ability of aluminum profiles to be designed with intricate shapes and structures. By employing innovative designs like ribbing or perforations, the profiles can effectively scatter and disrupt sound waves, resulting in reduced noise levels. Additionally, the noise reduction capabilities of aluminum profiles can be enhanced by anodizing or coating the surfaces with sound-absorbing materials. These surface treatments contribute to the absorption and dissipation of sound energy, leading to a reduction in noise resonance and an improvement in overall acoustic performance. In conclusion, due to their density, rigidity, and versatility, aluminum profiles possess excellent noise reduction properties. When combined with insulating materials, innovative designs, and surface treatments, aluminum profiles are capable of effectively reducing noise transmission, making them a suitable choice for applications where noise control is of utmost importance.

Q: What are the different anodizing colors available for aluminum profiles?: There are several different anodizing colors available for aluminum profiles. These colors are achieved through a process called anodization, which involves creating a protective oxide layer on the surface of the aluminum. The most common anodizing colors for aluminum profiles include clear, black, gold, bronze, and champagne. Clear anodizing is the natural color of aluminum and provides a transparent protective coating. It is often chosen for its ability to enhance the appearance of the aluminum while maintaining its original color. Black anodizing is achieved by using a combination of dyes and electrolytic processes. This color gives the aluminum profile a sleek and modern look, making it popular for architectural and decorative applications. Gold anodizing is achieved by using a combination of dyes and electrolytic processes. This color provides a luxurious and elegant look to the aluminum profile, making it an excellent choice for high-end applications such as jewelry or luxury goods. Bronze anodizing is achieved by using a combination of dyes and electrolytic processes. This color gives the aluminum profile a warm and earthy tone, making it suitable for both modern and traditional designs. Champagne anodizing is achieved by using a combination of dyes and electrolytic processes. This color provides a light golden hue to the aluminum profile, giving it a sophisticated and timeless look. In addition to these standard colors, custom anodizing colors can also be achieved by using different dye combinations or by incorporating unique processes. These custom colors can be created to match specific design requirements or to create a unique and eye-catching appearance.

Q: Differences between industrial aluminum and iron products: Aluminum profiles are widely used, especially in industrial manufacturing.Iron products of high hardness, high temperature resistance, good processing performance, than the major, Nailanai shear stress; industrial aluminum and aluminum is of low hardness, good ductility, good corrosion resistance, light weight, good conductivity.

Q: Can aluminum profiles be used for electrical cabinets?: Yes, aluminum profiles can be used for electrical cabinets. Aluminum is a lightweight yet strong material that offers excellent thermal conductivity and electrical resistance. It is commonly used in electrical cabinets due to its durability and ability to dissipate heat effectively. Aluminum profiles provide a sturdy framework for electrical cabinets, allowing for easy installation of electrical components and wiring. Additionally, aluminum profiles can be easily customized and adjusted to meet specific design requirements, making them an ideal choice for electrical cabinets.

Q: Are aluminum profiles suitable for high-traffic areas?: Indeed, high-traffic areas are well-suited for the utilization of aluminum profiles. The durability, strength, and corrosion resistance of aluminum are widely recognized. Consequently, it is an exceptional option for locations with substantial footfall, such as shopping centers, airports, and train stations. The construction of aluminum profiles is specifically engineered to endure heavy loads, impacts, and frequent usage, thereby rendering them remarkably reliable in high-traffic environments. Furthermore, aluminum profiles can be tailored to fulfill specific requirements, guaranteeing their ability to withstand the demands of any bustling area. Regarding upkeep, aluminum profiles are effortless to clean and maintain. They do not necessitate regular painting or coating, thereby saving time and resources. Moreover, aluminum is an environmentally friendly choice as it is sustainable and recyclable, thus further enhancing its suitability for high-traffic areas. In conclusion, aluminum profiles possess a combination of strength, durability, and low maintenance requirements, thereby making them highly appropriate for high-traffic areas.

Q: Are aluminum profiles suitable for use in electronics manufacturing?: Indeed, aluminum profiles prove to be a fitting option for utilization in the field of electronics manufacturing. Aluminum, being a lightweight material, possesses durability and exhibits exceptional thermal conductivity, rendering it an ideal choice for dissipating heat generated by electronic components. Moreover, its high strength-to-weight ratio facilitates the development of robust and lightweight structures, a particularly advantageous characteristic in electronics manufacturing where weight reduction is frequently sought after. Furthermore, aluminum profiles offer versatility in design and customization as they can be easily machined, welded, and shaped into a variety of forms. The corrosion resistance of aluminum further guarantees the longevity and dependability of electronic devices. Consequently, considering the aforementioned properties, aluminum emerges as a suitable material for use in the realm of electronics manufacturing.

Q: Is it possible to recycle aluminum profiles and incorporate them into new construction projects?: <p>Yes, aluminum profiles can be recycled and reused in new building projects. Aluminum is highly recyclable, and the recycling process is energy-efficient, requiring only 5% of the energy needed to produce new aluminum. Recycled aluminum maintains its properties, making it suitable for various applications in construction. This practice not only conserves resources but also reduces waste and environmental impact.</p>

Q: Can aluminum profiles be used for staircases and handrails?: Yes, aluminum profiles can be used for staircases and handrails. Aluminum is lightweight, durable, and resistant to corrosion, making it an ideal material for these applications. Additionally, aluminum profiles offer versatility in terms of design options and can be easily customized to suit specific requirements.

Q: What role does glass curtain wall aluminum profile holder play?: The subframe is formed by connecting the silicone structural adhesive with the glass and then connecting the plate with the aluminum alloy through the platen. The purpose of the subframe is to achieve the "hidden frame" purpose

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