High Silica Ceramic Fiberglass Casting Filter Plate

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High silica fiberglass casting filter

high silica mesh casting filter can effectively remove slag,refractory particles and non-metallic inclusions from molten metals.It is developed as a low cost but with rather filtration efficiency
alternative to ceramic filters.Made from specially treated silica yarns,silica mesh filters are capable of
withstanding pouring temperatures up to 1620 Degree C.Silica mesh filters are ideal for in-mold filtration of gray, malleable,white,compacted graphite and ductile cast irons, as well as non-ferrous
aluminum and copper-based metal alloys and many types of small scale steel casting filtration.

ADVANTAGES:

• Low cost and easy to use

• Improves fluidity and metal distribution

• Removes micron sized inclusions and impurities

• Can be used with existing pattern equipment

• Eliminates inclusions created by ceramic chips

APPLICATIONS:

• Cut pieces for in mold filtration like sand casting,gravity casting,etc.

• Cut pieces for riser sleeves,bottom or across ports in walls

• Cut pieces to provide a weakened plane for riser knock-off

• Cup shapes for investment casting

SPECIFICATION:

Model No.	SiO2%	Thickness	Mesh size	Max.Temp.	Open area	Max.work time
HSFG-15	≥96	0.35mm	1.5x1.5mm	1450℃	55%	10minutes
HSFG-20	≥96	0.35mm	2.0x2.0mm	1450℃	60%	10minutes
HSFG-25	≥96	0.35mm	2.5x2.5mm	1450℃	70%	10minutes
HSFG-S15	≥96	0.98mm	1.5x1.5mm	1620℃	22%	15seconds
HSFG-S20	≥96	0.98mm	2.0x2.0mm	1620℃	26%	15seconds
HSFG-S25	≥96	0.98mm	2.5x2.5mm	1620℃	32%	15seconds

FILTERING TIPS:

• Copper alloys&leaded bronze:1.5x1.5mm mesh

• Gray Iron:1.5x1.5mm mesh

• Ductile Iron:2.0x2.0mm &2.5x2.5mm mesh

• Small scale steel:1.5x1.5mm mesh

PLACEMENT POSITION:

*Cut pieces can be rectangular or round,size from 20mm to 900mm.

*Preformed cup filter OD can be 100/110/115/120mm or as per request.

Q: What filter material are placed in the aquarium filter?: Submerged in water. Submersible pumps and filter cotton (often replaced by sponge) installed in one, and some brands will also be installed heaters, which become multi-purpose fish farming equipment. When working, the water is absorbed into the filter in many directions, and the filtered water is returned to the water tank by other means. This filter because of its low price and popular beginners of all ages, but the effects from the use of view, only suitable for small fish density, on the flow and filtration requirements are not high, a small aquarium, "fish" will be built in filter (especially the heating function of the filter for seedling and foster) water tank. The effect is very good. The biggest disadvantage of this device is that when it stops working, a lot of dirt stuck to the filter runs back into the water.

Q: The ceramic filter suddenly did not smoke, and later he was all right. What's the reason?: Ceramic filter is mainly ceramic filter plate and vacuum system, ceramic filter plate is mainly product size of ceramic plate is a new, different manufacturers of different sizes; the vacuum system can be gradually investigation vacuum components and pipelines.The ore concentration, fineness and the concentration distribution in the slurry tank are different.A ceramic filter is composed of a plurality of system, more prone to such an unknown problem, fortunately: good!

Q: The ceramic filter plate is broken. What will happen to the vacuum pump?: At this time, take the filtrate (this is not the first water slurry) will pollute the ceramic filter pipe, friction ring, filtrate pump, may damage the vacuum system, remaining in the pipeline in the pulp will recoil pressure under the action of pollution caused by the other ceramic plates, ceramic plates blocked him. Once the ceramic plate is broken (depending on the severity), it will make the vacuum distortion, resulting in ceramic filter suction effect worse or even no suction!

Q: Is the filter plate of the ceramic filter afraid of freezing?: The ceramic filter plate by table and the distribution of a large number of porous capillary ceramic filter, when working in the water slurry channel is used so the microporous ceramic filter plate internal residual has a lot of water, such as low temperature, the inside of the frozen water volume will swell, causing damage to the ceramic the inside of the microporous filter plate structure.

Q: What are the poor filtration effects of vacuum disc filters?: The concentration can change the properties of the suspension, because the viscosity is no longer constant when the concentration of the suspension reaches a certain value, and belongs to the properties of non Newtonian fluid. For the suspension of fine particles, the filter cake resistance of low concentration slurry is higher than that of high concentration slurry, so the filter performance can be improved by increasing concentration. If the concentrate concentration is high and the general treatment capacity is high, the running overflow can be used to increase the concentrate content. The concentrate concentration is too high to influence the agitation, and the high productivity can be achieved by adjusting the overflow position.

Q: Why does not the iron filter of the ceramic filter work?: The ore condition has changed, such as high concentration of material, fine grain size and increase of mud content.

Q: The working principle of ceramic filter: The working principle and mechanism and the shape of ceramic filter disk vacuum filter is similar to that in the pressure under the action of suspension by filtration medium, particles are trapped cake is formed at the surface of the medium, and the liquid through a filter medium outflow, reached the purpose of solid-liquid separation. The difference is that the filter medium of ceramic filter plate with microporous capillary effect, the capillary force in the pores is larger than the vacuum force applied to microporous keep full liquid state, no matter under what circumstances, the ceramic filter plate does not allow air through, because there is no air through solid-liquid separation, low energy consumption, vacuum a high degree of.

Q: Ceramic filter cleaning, sulfuric acid cleaning: Ceramic filter medium is ceramic, ceramic generally resistant to strong acid, alkali, cleaning, it is best to use nitric acid, hydrochloric acid next, not recommended to use sulfuric acid.

Q: What is the reason that the whole ceramic filter does not attract ore?: After the joint cleaning, 0~2 hours of suction effect may be good, 2~4 may drop slightly, 4 hours later will become worse and worse, or even suck. This case should first check the backwash water pressure (instantaneous maximum pressure should not be less than 0.08MPa) is to meet the requirements, should also advance down (to ensure normal and ultrasonic cleaning combined with nitric acid dosage sufficient) and prolong the cleaning time.

Q: What is the backwashing pressure of the ceramic filter?: The working process of ceramic filter is: suction - drying - unloading - backwash - suction - drying - unloading - backwash...... In circulation, suction, the drying process is to make the slurry liquid by vacuum suction and capillary effect (usually water) through the filter media from the left, the filter cake on the filter medium (the two processes like syringe pumping), and then through the scraper discharge, after unloading, ceramic filter machine is complete a cycle in the absorption slurry, drying process, some fine particles may enter the filter medium or stacked on the surface (a lot of pipeline internal filtration medium ceramic filter plate), these small particles blockage will make the filter medium permeability and filtering effect of the loss from the poor, in order to reduce the possibility of blockage ceramic filter, will enter the backwash (this process is like a water jet injector). Ceramic filter backwash is through the pressure of water, these small particles plug discharge ceramic filter board.

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