High Chrome Alloy Casting Grinding Ball with HRC60-65 Dia 1’’-Dia6’’(ISO9001:2008)
- Loading Port:
- China Main Port
- Payment Terms:
- TT or LC
- Min Order Qty:
- 25M.T. m.t.
- Supply Capability:
- 150,000M.T. m.t./month
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High Chrome Alloy Casting Grinding Ball with HRC60-65 Dia 1’’-Dia6’’(ISO9001:2008)
1)Specification for High Chrome Alloy Casting Grinding Ball with HRC60-65 Dia 1’’-Dia6’’
Size: 1''-6''(25mm-130mm)
Hardness: 60HRC-65HRC
Breakage Rate<0.5%
Impact Toughness>12J/cm2
Certification: ISO9001:2008, SGS, etc
2)Chemical Composition for High Chrome Alloy Casting Grinding Ball with HRC60-65 Dia 1’’-Dia6’’
Grade | C | Mn | Si | Cr | S | P |
50Mn | 0.48-0.56 | 0.70-1.0 | 0.17-0.37 | 0.25max | 0.035max | 0.035max |
60Mn | 0.57-0.65 | 0.70-1.0 | 0.17-0.37 | 0.25max | 0.035max | 0.035max |
65Mn | 0.6-0.7 | 0.9-1.2 | 0.17-0.37 | 0.25max | 0.035max | 0.035max |
75MnCr | 0.70-0.85 | 0.7-0.8 | 0.17-0.37 | 0.2-0.7 | 0.03max | 0.03max |
Rail IronⅠ | 0.5-0.65 | 0.60-1.0 | 0.15-0.37 | 0.25max | 0.04max | 0.04max |
Rail IronⅡ | 0.60-0.8 | 0.90-1.2 | 0.20-0.40 | 0.20-0.8 | 0.07max | 0.03max |
3)Weight and Microstructure for High Chrome Alloy Casting Grinding Ball with HRC60-65 Dia 1’’-Dia6’’
Norminal Diameter | Diametrical Tolerance(mm) | Approx Weight of Single Ball(kg) | Average Number of One MT | Microstructure |
25mm/1'' | +1.5,-0.5 | 0.064 | 15625 | M+B+C (M-Martensite;B-Bainitic;C-Carbide) |
30mm/1.25'' | +1.5,-0.5 | 0.11 | 9090 | |
40mm/1.5'' | +2.0,-1.0 | 0.26 | 3846 | |
50mm/2'' | +2.0,-1.0 | 0.51 | 1961 | |
60mm/2.5'' | +3.0,-2.0 | 0.89 | 1124 | |
70mm/2.75'' | +3.0,-2.0 | 1.4 | 714 | |
80mm/3.25'' | +3.0,-2.0 | 2.1 | 476 | |
90mm/3.5'' | +3.0,-2.0 | 3 | 333 | |
100mm/4'' | +4.0,-3.0 | 4.1 | 244 | |
110mm/4.5'' | +4.0,-3.0 | 5.47 | 283 | |
120mm/4.75 | +4.0,-3.0 | 7.1 | 141 | |
130mm/5'' | +4.0,-3.0 | 9.02 | 111 |
4) Application for High Chrome Alloy Casting Grinding Ball with HRC60-65 Dia 1’’-Dia6’’
Mine
Cement Plant
Power Station
Chemical Industry
etc
5) Production Process for High Chrome Alloy Casting Grinding Ball with HRC60-65 Dia 1’’-Dia6’’
Testing of the raw material—Smelting—Test during smalting—Adjust chenical compostion—Moulding—Test alter smlting — Pass/Abandonment — Grinding — Surface Test — Quenching — Tempering—HardnessTesting—Packed and storage—Testing the finished products — In Stock
6) Packing for High Chrome Alloy Casting Grinding Ball with HRC60-65 Dia 1’’-Dia6’’
- Q: How is the silicon sol precision casting part priced? What is the price per ton of casting? Such as 304 material.
- The material is usually steel material price plus the cost (per ton of 2.5-3 million, plus profit).In the Yangtze River Delta region, generally 304 casting price of about 5-5.5 million / ton.The price will be higher if the parts are complex, or a piece weighs less than 100 grams.
- Q: Selection of hydraulic press is the casting parts and steel plate welding, how to choose?
- Casting parts in one shape, the overall processing in this regard than steel plate welding better. The same price is much more expensive than steel. Large hydraulic presses seldom have casting parts.
- Q: What are the casting parts tested?
- The surface brightness, appearance, size, chemical composition, weight, material, surface defects, internal defects, seals need to be checked, leakage, etc.
- Q: the parts of the threaded hole is casting, casting the hole directly, and then tapping or casting, and then punch 10When the casting is ready, punch it again before tapping it Is the hole casting good or is it punched and tapped on the drilling machine after casting?
- There are several casesThe first hole with a diameter of less than 4MM is generally not done, or as a hole location only for a period of less than 10MM.Second for the big hole, some of the reasons for the holding force, we must increase the slope, direct tapping is unlikely, so it still needs post-processingThird for products with high tightness requirements, some cores need to be made even if they are very small, so they can be tapped directlyFourth, some due to technical requirements, regardless of the size of each other's requirements must be made, there is no wayThe above methods are common, and they will encounter many small problems in actual production.
- Q: The difference between cement sand castings, resin sand castings and vacuum casting parts
- Vacuum casting is the process of using ventilation molds. Molten metal flows into the mold by air pressure, and then removes air to form a vacuum. The casting process is mainly used for small parts or jewelry with exquisite detailsCompared with the traditional clay sand casting, heat hardening resin sand casting production with low surface roughness, high precision, good quality characteristics, dimensional accuracy of resin sand mold after hardening with good rigidity and high, and not easy to deform, so in the choice of process parameters, mechanical processing you can select a smaller margin, thereby reducing the consumption of metal solution and machining cost, which can improve the dimensional accuracy of castings.
- Q: After reaming, the roughness can reach several levels, that is to say, the sample.Casting parts in rocker arm drilling, reaming, roughness, block. After reaming, the roughness can reach several levels, that is to say, the sample.
- Radial drilling machine can achieve boring, reaming function, but as much as you want, according to your requirements and material to determine!
- Q: The cause of fracture and why there is no toughness
- This question is too broad, see what the casting casting Oh in order to reduce the wayward cast steel, ductile iron, gray iron and white iron, you can choose the material according to their own requirements.
- Q: What is the difference between casting and stamping parts?
- Separation process is also called blanking, the purpose is to make the stamping parts along a certain contour line from the sheet metal separation, at the same time guarantee the quality requirements of the separation section. Stamping is a highly efficient production methods, the use of compound die, especially the multi station progressive die stamping process can be completed in a multi machine, realized by belt uncoiling, leveling, punching, forming and finishing automatic production. High production efficiency, good working conditions, low production costs, can produce hundreds of parts per minute.
- Q: Lathe processing stainless steel casting parts to use what type of tool, the speed into the amount of how much tool angle
- Processing stainless steel materials, you can use YG class tools, such as YG8, YG8N. The tool geometric parameters g0=15 degrees to 18 degrees, a0=6 degrees to 8 degrees, kr=75 degrees, ls=-5 degrees to -8 degrees; cutting amount is Vc=43 m/min, ap=0.3 to 0.5 mm, f=0.16mm/r.
- Q: What's the cause of the choking of the casting?,
- Causes of choking fire:1., casting material in the pouring of gas;
1. Manufacturer Overview
Location | Zhangqiu, China |
Year Established | 1995 |
Annual Output Value | 150,000M.T. |
Main Markets | 40%,South America; 30%,South Africa; 15%,Southeast Asia; 5%, Europe Area; 5%, North America; 5%, Other Areas |
Company Certifications | ISO9001:2008;SGS Test Report |
2. Manufacturer Certificates
a) Certification Name | |
Range | |
Reference | |
Validity Period |
3. Manufacturer Capability
a) Trade Capacity | |
Nearest Port | Qingdao;Tianjin |
Export Percentage | |
No.of Employees in Trade Department | 25 |
Language Spoken: | English, Chinese |
b) Factory Information | |
Factory Size: | 68,000m2 |
No. of Production Lines | 15 |
Contract Manufacturing | |
Product Price Range | $700/M.T.-$1200/M.T. |
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High Chrome Alloy Casting Grinding Ball with HRC60-65 Dia 1’’-Dia6’’(ISO9001:2008)
- Loading Port:
- China Main Port
- Payment Terms:
- TT or LC
- Min Order Qty:
- 25M.T. m.t.
- Supply Capability:
- 150,000M.T. m.t./month
OKorder Service Pledge
OKorder Financial Service
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