• Forged Grinding Media Balls Highly Durable Long Lasting System 1
  • Forged Grinding Media Balls Highly Durable Long Lasting System 2
  • Forged Grinding Media Balls Highly Durable Long Lasting System 3
  • Forged Grinding Media Balls Highly Durable Long Lasting System 4
  • Forged Grinding Media Balls Highly Durable Long Lasting System 5
Forged Grinding Media Balls Highly Durable Long Lasting

Forged Grinding Media Balls Highly Durable Long Lasting

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Loading Port:
Shanghai Port
Payment Terms:
TT or LC
Min Order Qty:
25M.T. m.t.
Supply Capability:
200000M.T./Year m.t./month

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(1).Raw material: Round steel ,the raw material of forged balls ,are totally ordered from our national large -scale steel mills. We can also provide special processing as per special requirements of different grinding balls

Materials.

 

(2).Scientific Proportioning :Rational chemical composition is gradually optimized and formed by our technical staff after continuous tests. It is unique .The best configuration of various alloying elements can combine the ball′s hardness and toughness’ at their best.

 

(3).Electric furnace smelting: All cast steel balls are produced by intermediate frequency electric furnace .The purity and stability of materials are effectively ensured after uniform temperatures conditioning and twice hot metal purificati0n.

 

(4).Assay before furnace :Temperature control is an important and complex process during cast steel ball production. Different tapping temperature and heat temperature are sensitively reflected in the quality of the products. It is requested to master the proper pouring temperature ,mold temperature ,so that can make sure the products achieve a good state of body tissue during the transition from Liquid to solid states.

 

(5).Mould forming: Pouring when the molten iron temperature difference between molten iron and the molds. In this way ,the ball can achieve internal organization of grain refinement and be more dense .Meanwhile ,the carbide is radically arranged ,and such Carbide is embedded in the matrix again during grinidng process, forming harde layer continuously .So that the hardness and thoughness is maintained to a reasonable.

 

(6).Heat treatment: We have two sets of heat treatment production line .One is oil quenching, the other is air quenching ,so that the grinding balls can be burring through quenching. And the grinding media has the characters of high hardness ,good thoughness,low wear rate ,low break rate, wear -resistant etc. through tempering .

 

1.Chemical composition of Long Working Life and Good Material Forging Grinding Media Balls

C

Mn

Si

Cr

Mo

S

P

Min

Max

Min

Max

Min

Max

Min

Max

Min

Max

Max

Max

0.72

0.82

0.70

1.10

0.17

0.37

0.28

0.60

0.00

0.04

0.04

0.035

 2 Hardness of Long Working Life and Good Material Forging Grinding Media Balls

DIA25MM-DIA90MM

DIA110MM-DIA150MM

Superficial

60HRC-65HRC

55HRC-63HRC

Volumetric

60HRC-65HRC

55HRC-63HRC

 

Q: What are the factors affecting the machining process of the casting material and structure?
Medium carbon steel begins, and the casting can not be punched and tapped directlyStainless steel, ordinary grade (Fe based alloy element content, less) can not do heat treatment. But processing small holes or tapping to heat treatment (solution. In practice, the annealing treatment can also be). There are a lot of stainless steel matrix is not to say, for example, nickel, cobalt and tungsten. And so on.
Q: Why does the surface of stainless steel casting mirror mirror ripple?
Those should be head prints. If required, it would be better to throw with a single grinding head.
Q: Domestic large steel castings factory which is better, recommend!
Do the casting manufacturer of large steel castings, Hunan Jinsha heavy industry science and technology limited company, heard that their professional only more than 1 tons of steel castings, anyway, 150T just big, the company won a lot of foundry industry patents should be good. At least spend money on research and development, then the quality should be all right.
Q: How do casting parts remove stress?
Annealing treatment, according to different casting annealing treatment, eliminate thermal stress, if need to restore hardness or increase hardness, and then quenching treatment
Q: Is the cast steel a casting part?
Yes, molten steel is poured into the mold and cooled to become a casting. Can also cast iron, cast aluminum, plastic casting.
Q: What method of casting does not rust? I think the sample is like oil
The surface of a general casting is easy to rust. In order to prolong the rusting period, antirust paint or antirust oil is usually sprayed. What you said should be anti rust oil.
Q: The difference between cement sand castings, resin sand castings and vacuum casting parts
Our country or international, in all casting production in 60 ~ 70% by sand casting is produced, of which about 70% is used in the production of clay sand. The main reason is that the cost of sand casting is low compared with other casting method, simple production process and short production cycle. So as the car engine cylinder body the cylinder head, crankshaft castings are produced using clay wet sand molding process. When the wet type can not meet the requirement to consider the use of clay sand table dry sand, dry sand mold or other sand.
Q: The cause of fracture and why there is no toughness
This question is too broad, see what the casting casting Oh in order to reduce the wayward cast steel, ductile iron, gray iron and white iron, you can choose the material according to their own requirements.
Q: How to distinguish the forging parts and casting parts accurately
Distinguish from scopeShanghai Zhejiang forest auto parts experts pointed out that the forging process can eliminate cast loose, metal welding holes, so an important part of high load working conditions, severe machinery, in addition to relatively simple shapes can be rolled plates, profiles or welded parts, the forging process. Because of its low cost and good economy, casting parts processing is widely applied and belongs to the basic process of modern machine building industry.
Q: How can the casting be free of trachoma?
Measures for the prevention of trachoma in castings:1, sand compaction to high, paint two times;
Grinding Prince was established in February, 2004 with an area of 24,400 square meters. Our company is an outstanding private enterprise specializing in the production of wear-resistant, corrosion-resistant, and heat-resistant alloy iron and steel castings. Currently, our production capacity of various types of wear-resistant casting balls and heat-resistant steel castings is 10,000 tons.

1. Manufacturer Overview

Location Anshan City, Liaoning Province,China
Year Established 2002
Annual Output Value US$1 Million - US$2.5 Million
Main Markets Domestic Market; South America; Eastern Asia; South Asia; Mid East
Company Certifications ISO9001;IS014001 Certificate

2. Manufacturer Certificates

a) Certification Name  
Range  
Reference  
Validity Period  

3. Manufacturer Capability

a) Trade Capacity
Nearest Port Shanghai Port;Dalian Port;Tianjin Port;Yingkou Port
Export Percentage
No.of Employees in Trade Department 6 - 10 People
Language Spoken: English; Chinese; Spanish
b) Factory Information
Factory Size: 24,400 square meters
No. of Production Lines Above 10
Contract Manufacturing grinding ball,grinding media,casting ball,casting grinding ball
Product Price Range Average

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