Forged Grinding Media Balls Highly Durable Long Lasting
- Ref Price:
-
- Loading Port:
- Shanghai Port
- Payment Terms:
- TT or LC
- Min Order Qty:
- 25M.T. m.t.
- Supply Capability:
- 200000M.T./Year m.t./month
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(1).Raw material: Round steel ,the raw material of forged balls ,are totally ordered from our national large -scale steel mills. We can also provide special processing as per special requirements of different grinding balls
Materials.
(2).Scientific Proportioning :Rational chemical composition is gradually optimized and formed by our technical staff after continuous tests. It is unique .The best configuration of various alloying elements can combine the ball′s hardness and toughness’ at their best.
(3).Electric furnace smelting: All cast steel balls are produced by intermediate frequency electric furnace .The purity and stability of materials are effectively ensured after uniform temperatures conditioning and twice hot metal purificati0n.
(4).Assay before furnace :Temperature control is an important and complex process during cast steel ball production. Different tapping temperature and heat temperature are sensitively reflected in the quality of the products. It is requested to master the proper pouring temperature ,mold temperature ,so that can make sure the products achieve a good state of body tissue during the transition from Liquid to solid states.
(5).Mould forming: Pouring when the molten iron temperature difference between molten iron and the molds. In this way ,the ball can achieve internal organization of grain refinement and be more dense .Meanwhile ,the carbide is radically arranged ,and such Carbide is embedded in the matrix again during grinidng process, forming harde layer continuously .So that the hardness and thoughness is maintained to a reasonable.
(6).Heat treatment: We have two sets of heat treatment production line .One is oil quenching, the other is air quenching ,so that the grinding balls can be burring through quenching. And the grinding media has the characters of high hardness ,good thoughness,low wear rate ,low break rate, wear -resistant etc. through tempering .
1.Chemical composition of Long Working Life and Good Material Forging Grinding Media Balls
C | Mn | Si | Cr | Mo | S | P | |||||
Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Max | Max |
0.72 | 0.82 | 0.70 | 1.10 | 0.17 | 0.37 | 0.28 | 0.60 | 0.00 | 0.04 | 0.04 | 0.035 |
2 Hardness of Long Working Life and Good Material Forging Grinding Media Balls
DIA25MM-DIA90MM | DIA110MM-DIA150MM | |
Superficial | 60HRC-65HRC | 55HRC-63HRC |
Volumetric | 60HRC-65HRC | 55HRC-63HRC |
- Q:In theory, which is more expensive, forging parts or casting parts?
- It depends on the structure. In theory, the shape of the forging is relatively simple, but the requirement of internal structure is relatively high
- Q:Casting parts have poor surface finish. What sand is used to make them?
- Now resin sand, coated sand and other processes are also very good surface.
- Q:What kind of flaw detector is better for casting parts?
- If you want to detect internal defects, you can use ultrasonic flaw detector, ray flaw detector can also, but the ray of the safety protection level is too high, not recommended priorityMacro Xu flaw detector answered, such as the magnetic particle inspection machine has the demand can contact us, Baidu "macro Xu flaw detection""
- Q:Younger brother is to do casting valve, precision casting parts, the valve internal sand serious, but the appearance is very standard, this is why, for God answers, thank you!
- Increase the refractoriness and looseness of core sand
- Q:How do casting parts remove stress?
- Annealing treatment, according to different casting annealing treatment, eliminate thermal stress, if need to restore hardness or increase hardness, and then quenching treatment
- Q:What's the cause of the choking of the casting?,
- 3. when casting the environment is humid, sand mold has not removed the moisture, when the casting, the moisture instantaneous transforms into the steam, causes the blowhole
- Q:What is the ejection angle of the die casting (Tan Gang)?
- Especially deep hole, and customers to discuss, generally take 0.3-1 degrees is enough
- Q:Where is the precision casting factory?
- Everywhere is. Look what you want to do
- Q:Explain the heat treatment effect of casting parts, forging parts and welding parts
- The three methods of metal processing have one thing in common. They are hot working, which are different in temperature and range of processing. Ductile cast iron is widely used because of its brittleness and poor impact. Heat treatment of cast iron usually adopts the annealing process, reduce the casting effect: 1 because of the internal stress caused by the thermal expansion and contraction, reduce the deformation after machining, decrease surface hardness, improve machining conditions;
- Q:What do you mean by "proofing" in the casting? Do you charge for the proofing?
- Proofing? In the casting industry is not called proofing, proofing is generally used in the printing industry, that is, according to the customer's drawings or samples, to do a first piece, to provide customers with the inspection process to meet their requirements;In the foundry industry, providing prototypes is sometimes difficult:1, customers if the provision of mold, it would be best, at this time, sample costs are very low, and almost the same as your regular products;2, the customer does not provide the mold, but in business relationships, your factory and not very sure must take this one, it requires your leadership decision-making, is free or low cost, or by a strict process offer (of course sample);3, not all of the casting process to provide samples are difficult, like lost foam can directly make a white NC prototype, and then assembled pouring, this is her unique advantages, first cost less than the opening process and so on;If you don't understand, you can continue to question me
1. Manufacturer Overview |
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|---|---|
| Location | Anshan City, Liaoning Province,China |
| Year Established | 2002 |
| Annual Output Value | US$1 Million - US$2.5 Million |
| Main Markets | Domestic Market； South America； Eastern Asia； South Asia； Mid East |
| Company Certifications | ISO9001;IS014001 Certificate |
2. Manufacturer Certificates |
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|---|---|
| a) Certification Name | |
| Range | |
| Reference | |
| Validity Period | |
3. Manufacturer Capability |
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|---|---|
| a)Trade Capacity | |
| Nearest Port | Shanghai Port;Dalian Port;Tianjin Port;Yingkou Port |
| Export Percentage | |
| No.of Employees in Trade Department | 6 - 10 People |
| Language Spoken: | English; Chinese; Spanish |
| b)Factory Information | |
| Factory Size: | 24,400 square meters |
| No. of Production Lines | Above 10 |
| Contract Manufacturing | grinding ball,grinding media,casting ball,casting grinding ball |
| Product Price Range | Average |
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Forged Grinding Media Balls Highly Durable Long Lasting
- Ref Price:
-
- Loading Port:
- Shanghai Port
- Payment Terms:
- TT or LC
- Min Order Qty:
- 25M.T. m.t.
- Supply Capability:
- 200000M.T./Year m.t./month
OKorder Service Pledge
OKorder Financial Service
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