FRP Pultrusion Profiles - Solid FRP Flooring Panel

FRP Pultrusion Profiles - Solid FRP Flooring Panel System 1

FRP Pultrusion Profiles - Solid FRP Flooring Panel

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1.Brief Introduction

GRPGratings are produced by wet moulding and hot curing in a heated mould. Thereinforcement consists of continuous fibreglass rovings in alternating layers.So the loads are distributed evenly in all directions.
Design

‍2.Characteristics

1)corrosion/slip resistant
2) fire/impact retardant
3) high strength-to-weight ratio
4) easy to install and to maintain

3.Product Specifications

‍Item no.	Height(mm)	Mesh Size (mm)	Standard Panel Sizes (mm)	Bar Thickness (top/bottom-mm)	Open Area	Weight (kg/mm)
1	13	50.8×50.8	3660×1220	6.4 / 5.4	76%	5.5
2	15	25.4×25.4 / 50.8×50.8	3660×1220	6.2 / 5	57%	7.2
3	15	38.1×38.1	3660×1225	6.3 / 5.2	69%	6.5
4	15	20×20 / 40×40	4047×1247	6.35 / 5.3	47%	11.5
5	20	38.1×38.1	3665×1225	6.3 / 5	69%	9.3
6	20	12.8×12.8×12.8 / 38.5×38.5	3434×970	7.2 / 6.4	27%	18.5
7	25	38.1×38.1	3665×1225	6.35 / 5	69%	12.3
8	25	40×40	4047×1007	6.35 / 5	70%	12.2
9	25	19×19 / 38×38	4005×1220	6.4 / 5	44%	15.5
10	25	25×100(Bearing bars to run width direction)	3007×1009	9.4 / 8(length) 6.4 / 5(width)	67%	13.8
11	25	25.4×101.6(Bearing bars to run width direction)	3660×1220	7 / 5	67%	13.0
12	25	101.6×25.4(Bearing bars to run length direction)	3665×1225	7 / 5	67%	13.1
13	30	38.1×38.1	4008×1525	6.6 / 5	68%	14.6
14	30	40×40	4047×1007	6.6 / 5	69%	14.2
15	30	20×20 / 40×40	4047×1247	7 / 5	42%	18.1
16	30	12.7×12.7×12.7 / 38×38	4040×1220	7 / 5	30%	23.5
17	30	26×26 / 52×52	4011×1150	6.5/5	56%	13.6
18	38	38.1×38.1	3969×1525	7 / 5	66%	19.2
19	38	40×40	4047×1007	7 / 5	67%	18.8
20	38	152.4×25.4(Bearing bars to run length direction)	3665×1226	7 / 5(length) 9 / 7(width)	68%	20.4
21	38	101.6×38.1(Bearing bars to run length direction)	3660×1220	7 / 5	76%	14.5
22	38	19×19 / 38.1×38.1	4045×1220	7 / 5	40%	23.5
23	38	20×20 / 40×40	4047×1247	7 / 5	42%	22
24	40	40×40	4047×1247	7 / 5	67%	20.0
25	40	220×60	2207×1507	7 / 5	85%	9.5
26	40	20×20 / 40×40	4047×1207	7 / 5	42%	23.7
27	50	50.7×50.7	3660×1225	8.3 / 5	69%	21.5
28	50	50.7×50.7	3660×1225	8.8 / 5	68%	23.5
29	50	25.35×25.35 / 50.7×50.7	3660×1220	8 / 6	47%	26.0
30	50	152.4×38.1(Bearing bars to run length direction)	3660×1220	9 / 7	72%	20.8
31	50	38.1×38.1	3665×1225	11.5 / 9	48%	40.5
32	63	38.1×38.1	3660×1220	12 / 9	47%	52
33	63	38.1×38.1	3670×1230	12 / 9	46%

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‍4.FAQ

Excellent Properties

1. Corrosion and chemicalresistant

Corrosionis a major problem for metal or wooden grating, stair treads and other productsin many different industries such as chemical plants, food and beveragefactories, water and wastewater facilities, power facilities. MINCOM®grating isparticularly designed to provide safe, long-lasting, economical and worry-freesolutions in environments where chemicals and other corrosive materials attackand destroy metal or wood. According to different environmental requirements,such resins as orthophthalic polyester, is ophthalmic polyester, vinylester orphenolic are chosen as matrix material.

2.High strength-to-weight ratio

‍gratingmanufactured as a composite of continuous fiberglass strands and high qualityresin is integrally constructed for strength, but it is less than one-half theweight of steel grating allowing easy removal for access below floor level andinstallation with no heavy equipment and less manpower. gratings meet specified load requirements for steel and are more impactresistant than metal.

3. Fire retardant

gratinghas flame spread rating of 25 or less depending on different resin systems astested in term of ASTM E-84. Test Report can be offered upon request. Specialfire retardant requirements can also be met by adding extra additives.

4. Ergonomic

Employeesare experiencing fatigue after standing on solid concrete or heavynon-adjustable galvanized steel platforms all day, gratings are the bestsolutions to ease the strain on the backs, feet and legs of workers increasingworkers’ comfort and productivity due to its natural slight resiliency thatmakes them comfortable to stand on for a long period.

5. Slip-resistant

moldedgrating has a concave top surface for slip resistance after it is extractedfrom the mold. Should a grit surface be specified, the grit would be eitherbonded to the top of the completed grating as a secondary operation or embeddedto the top of grating before heating, both providing superior slip resistance.Diamond cover top or gritted cover top are also available upon request.

6. Anti-aging

Morethan 20 years of Life is guaranteed for MINCOM®FRP gratings.

7. Easymaintenance

Installit and forget about it. MINCOM®grating is easy to clean, its open meshespermitting debris to fall through grating panel and preventing hazardousbuildup on walking surface. MINCOM®grating is free from re-painting year afteryear not only for the inherent corrosion resistance but also for the molded-incolor and ultraviolet resistance character.

8.Safety

NON-CONDUCTIVE property makes MINCOM®grating ideallysuitable in electrically hazardous locations acting as an insulator.
NON-MAGNETIC property allows MINCOM® grating to be used in sensitiveinstallations where the inherent magnetic properties of metal grating willprove dangerous.

9. Comprehensive economical efficiency

Thecost of FRP grating is about 10% to 30% higher than that of steel grating, Butthe installation cost is about 60-80%lower! And steel grating have to be maintained everyyear. FRP grating is free of maintainence! The comprehensiveeconomical efficiency is much higher than that of steel grating.

FRP FLORING PANEL-SOLID ‍

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Q: What are the typical applications for FRP pultrusion profiles?: FRP pultrusion profiles have a wide range of uses in different industries. In construction, they are commonly used for structural components like beams, columns, and platforms. These profiles have a high strength-to-weight ratio, are corrosion resistant, and durable, making them perfect for long-lasting, low-maintenance infrastructure. In transportation, FRP pultrusion profiles are used to manufacture lightweight components for buses, trucks, railcars, and wind turbines. Their lightweight nature helps reduce fuel consumption and increase energy efficiency. Additionally, they can withstand chemicals, moisture, and UV radiation, ensuring their durability in harsh environments. In the electrical and power distribution field, FRP pultrusion profiles are utilized for manufacturing insulating supports, cable trays, and ladder racks. These profiles offer excellent electrical insulation properties, making them a safe and reliable choice for electrical installations. Furthermore, their non-conductive nature helps prevent electrical accidents and eliminates the risk of electric shock. In the marine industry, FRP pultrusion profiles are ideal for manufacturing boat hulls, decks, and other marine components due to their resistance to saltwater corrosion. Their high strength and stiffness enable them to withstand the tough conditions of the marine environment. Additionally, FRP pultrusion profiles are used in the chemical processing industry for manufacturing tanks, pipes, and platforms. They are resistant to various chemicals and corrosive substances, ensuring the equipment's integrity and enhancing safety in chemical plants. Overall, FRP pultrusion profiles have diverse applications in industries such as construction, transportation, electrical, marine, and chemical processing. Their unique properties make them a versatile and dependable choice for various structural and functional needs.

Q: Can FRP pultrusion profiles be used in the telecommunications and data communication industry?: Yes, FRP (Fiber Reinforced Plastic) pultrusion profiles can be used in the telecommunications and data communication industry. FRP pultruded profiles have several advantages that make them suitable for use in this industry. Firstly, FRP pultrusion profiles offer excellent electrical insulation properties, making them ideal for applications in the telecommunications and data communication industry where electrical conductivity needs to be minimized. FRP profiles do not conduct electricity, ensuring that there are no interference or grounding issues that could disrupt the transmission of data. Secondly, FRP pultrusion profiles are lightweight yet strong, providing a high strength-to-weight ratio. This makes them suitable for use in the construction of communication towers, antenna supports, and satellite dish mountings, where the profiles need to withstand wind loads and other environmental stresses. Additionally, FRP profiles have excellent corrosion resistance, which is crucial in the telecommunications and data communication industry where equipment is often exposed to harsh outdoor environments. Unlike traditional materials such as steel or aluminum, FRP profiles do not rust or corrode, ensuring the longevity and reliability of the infrastructure. Furthermore, FRP profiles can be easily customized and manufactured in various shapes and sizes to meet the specific requirements of telecommunications and data communication applications. This flexibility allows for the design and construction of complex structures that can accommodate different equipment and technologies. Overall, FRP pultrusion profiles offer a range of benefits that make them well-suited for use in the telecommunications and data communication industry. Their electrical insulation properties, lightweight yet strong nature, corrosion resistance, and flexibility in design make them a reliable choice for supporting infrastructure in this sector.

Q: Are FRP pultrusion profiles resistant to automotive fluids?: Yes, FRP pultrusion profiles are generally resistant to automotive fluids. The inherent chemical resistance and durability of the fiberglass-reinforced plastic make it suitable for withstanding exposure to various automotive fluids such as oils, fuels, and coolants. However, it is essential to consider the specific type of fluid and consult the manufacturer's guidelines to ensure the optimal performance and longevity of the FRP profiles in automotive applications.

Q: Can FRP pultrusion profiles be used in the construction of conveyor systems?: Yes, FRP (Fiber Reinforced Polymer) pultrusion profiles can be effectively used in the construction of conveyor systems. FRP pultrusion profiles offer several advantages that make them suitable for such applications. Firstly, FRP pultrusion profiles are lightweight yet strong, making them ideal for conveyor system construction. Their high strength-to-weight ratio allows for easy installation and maintenance, reducing the overall weight of the system while maintaining structural integrity. This feature is particularly beneficial when designing and building long-span conveyor systems. Secondly, FRP pultrusion profiles are highly corrosion-resistant. Unlike traditional materials like steel or aluminum, FRP pultrusions are resistant to rust, chemicals, and moisture. This resistance makes them suitable for conveyor systems that may be exposed to harsh environments or corrosive substances, such as in mining or chemical industries. Another advantage of FRP pultrusion profiles is their electrical insulation properties. They do not conduct electricity, which is a crucial requirement in conveyor systems where electrical components are present. This property ensures a higher level of safety and reduces the risk of electrical hazards. Furthermore, FRP pultrusion profiles can be easily customized to meet specific design requirements. They can be manufactured in various shapes and sizes, allowing for flexibility in conveyor system design. Additionally, FRP profiles can incorporate features such as channels, slots, or reinforcements, which can be advantageous for mounting accessories or facilitating the movement of goods on the conveyor. Lastly, FRP pultrusion profiles are durable and have a long service life. They are resistant to UV degradation and do not require frequent maintenance or painting, reducing lifecycle costs compared to traditional materials. This durability makes them a cost-effective choice for conveyor system construction. In conclusion, FRP pultrusion profiles are an excellent choice for the construction of conveyor systems. Their lightweight, corrosion resistance, electrical insulation properties, customization options, and durability make them a reliable and efficient material for such applications.

Q: Can FRP pultrusion profiles be used in wastewater treatment facilities?: Yes, FRP pultrusion profiles can be used in wastewater treatment facilities. FRP (Fiber Reinforced Plastic) pultrusion profiles are known for their high strength, corrosion resistance, and durability, making them suitable for various applications, including in harsh environments like wastewater treatment facilities. These profiles can be used for constructing structures, such as walkways, handrails, grating, and tanks, as well as for reinforcing or replacing traditional materials, such as steel or concrete, in different components of the facility. The corrosion resistance of FRP pultrusion profiles ensures their longevity and reduces maintenance costs, making them a viable option for wastewater treatment facilities.

Q: Are FRP pultrusion profiles resistant to chemicals used in agricultural applications?: Yes, FRP (Fiber Reinforced Polymer) pultrusion profiles are highly resistant to chemicals used in agricultural applications. FRP pultrusion profiles are made from a combination of reinforced fibers and a polymer resin matrix, typically polyester or vinyl ester. These materials provide excellent resistance to a wide range of chemicals commonly used in agriculture, such as fertilizers, pesticides, herbicides, and various acids. The inherent corrosion resistance of FRP pultrusion profiles makes them a preferred choice in agricultural applications where exposure to chemicals is common. Unlike traditional materials like wood, steel, or concrete, FRP profiles do not deteriorate or degrade when exposed to aggressive chemicals. This resistance ensures that the profiles maintain their structural integrity and performance over a long lifespan, even under harsh agricultural conditions. Furthermore, FRP pultrusion profiles offer superior resistance to corrosion, moisture, UV radiation, and temperature fluctuations. These properties make them highly durable and suitable for a wide range of agricultural applications, including structural supports, fencing, grating, decking, and irrigation systems. It is important to note that while FRP pultrusion profiles are highly resistant to chemicals, they may still experience some level of degradation or staining when exposed to extremely concentrated or highly aggressive chemicals. Therefore, it is recommended to consult with the manufacturer or supplier to ensure that the specific chemicals used in the agricultural application are compatible with the chosen FRP pultrusion profiles.

Q: Are FRP pultrusion profiles resistant to vibration or shock?: Yes, FRP pultrusion profiles are generally resistant to both vibration and shock due to their high strength-to-weight ratio and excellent damping properties. The composite materials used in their construction, such as fiberglass and resin, offer excellent resistance to vibrations and mechanical shocks, making them ideal for applications where such conditions are present.

Q: Can FRP pultrusion profiles be used in the telecommunications industry?: Indeed, the telecommunications industry can use FRP (Fiber Reinforced Polymer) pultrusion profiles. These profiles have numerous advantages that make them appropriate for telecommunications applications. Firstly, FRP pultrusion profiles are both lightweight and immensely strong, making them perfect for telecommunications infrastructure. They can be utilized in the design and construction of structures such as antenna mounts, support poles, cable trays, and enclosures. The lightweight nature of FRP profiles simplifies installation and maintenance, reducing the overall cost and effort involved in establishing and upkeeping telecommunications systems. Secondly, FRP pultrusion profiles possess exceptional corrosion resistance properties. This is especially crucial in the telecommunications industry, as infrastructure components are frequently exposed to harsh weather conditions and environmental factors. Unlike traditional materials like steel or aluminum, FRP profiles do not rust or corrode, guaranteeing their durability and dependability in telecommunications applications. Moreover, FRP pultrusion profiles provide electrical insulation properties, which are essential in the telecommunications industry. These profiles do not conduct electricity, making them suitable for applications requiring electrical grounding or isolation. This characteristic ensures the safety of telecommunications equipment and personnel. Furthermore, FRP pultrusion profiles can be tailored to meet specific project requirements. They can be engineered with specific dimensions, shapes, and load-bearing capacities as needed. This flexibility allows for the design and fabrication of telecommunications infrastructure that meets the unique demands of each project. In conclusion, FRP pultrusion profiles are well-suited for telecommunications applications due to their lightweight, high strength, corrosion resistance, electrical insulation properties, and customization options. These profiles offer a reliable and cost-effective solution for various applications within the telecommunications sector.

Q: Are FRP pultrusion profiles resistant to graffiti?: FRP pultrusion profiles are generally resistant to graffiti due to their unique characteristics and composition. Pultruded fiberglass reinforced plastic (FRP) profiles are manufactured using a combination of high-strength fibers and a polymer resin matrix, resulting in a highly durable and robust material. One of the key advantages of FRP profiles is their excellent resistance to various forms of corrosion, including chemical, moisture, and UV resistance. These properties make FRP profiles less susceptible to the damaging effects of graffiti. Unlike traditional materials such as wood or metal, FRP pultrusion profiles do not provide a porous surface that allows paint or markers to penetrate and adhere easily. Additionally, FRP profiles are often produced with a smooth and non-porous finish, further deterring the attachment of graffiti. Even if graffiti is applied to the surface, it can be easily removed using non-abrasive cleaning methods without causing any damage to the profile's structural integrity or appearance. However, it is important to note that no material is completely immune to graffiti. Determined vandals may still find ways to leave marks on FRP profiles using specialized graffiti materials or techniques. Nonetheless, the resistance of FRP pultrusion profiles to graffiti is significantly higher compared to many other conventional materials, making them an ideal choice for areas prone to vandalism or graffiti attacks.

Q: How do FRP pultrusion profiles perform in extreme cold temperatures?: Due to the properties of the materials used, FRP pultrusion profiles perform exceptionally well in extremely cold temperatures. These profiles, made of FRP composites, are known for their excellent thermal insulation properties, which help maintain their structural integrity even in low temperatures. One major advantage of FRP pultrusion profiles in cold environments is their ability to resist freezing and thawing cycles. Unlike other materials, FRP does not absorb water, thus preventing expansion or contraction with temperature changes. This eliminates the risk of cracking or damage that can occur when moisture freezes and expands within traditional materials like metal or concrete. Moreover, FRP pultrusion profiles have a low coefficient of thermal expansion, meaning they do not significantly expand or contract with temperature fluctuations. This stability allows them to maintain their shape and structural integrity in extreme cold, reducing the chances of deformation or failure. Aside from their thermal properties, FRP pultrusion profiles also exhibit high strength and durability, making them suitable for various applications in construction, infrastructure, and transportation, even in harsh cold environments. They are resistant to corrosion, chemicals, and UV radiation, further enhancing their performance and longevity in extreme conditions. In conclusion, FRP pultrusion profiles are an excellent choice for applications requiring reliable performance in extreme cold temperatures. With their thermal insulation properties, resistance to freezing and thawing cycles, low coefficient of thermal expansion, and overall strength and durability, they are well-suited for various industries and environments, ensuring their continued performance even in the harshest cold conditions.

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