• DUCTILE IRON PIPESC Class DN400 System 1
  • DUCTILE IRON PIPESC Class DN400 System 2
DUCTILE IRON PIPESC Class DN400

DUCTILE IRON PIPESC Class DN400

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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.

(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.


Q:How do ductile iron pipes handle seismic movements?
Ductile iron pipes are designed to withstand seismic movements due to their inherent flexibility and high tensile strength. The material's ductility allows it to bend and deform without fracturing, making it more resistant to stress and strain caused by seismic activity. Additionally, the pipes are typically installed with flexible joints that can absorb and accommodate the movement, further reducing the risk of damage or failure during earthquakes. Overall, ductile iron pipes are a reliable choice for underground infrastructure in seismic-prone areas.
Q:Can ductile iron pipe be used for trenchless installation methods?
Trenchless installation methods, such as horizontal directional drilling (HDD) or pipe bursting, are capable of utilizing ductile iron pipe. These techniques allow for the installation of underground utilities with minimal excavation and disturbance to the surrounding environment. Ductile iron pipe is particularly well-suited for these methods due to its inherent strength, durability, and flexibility. It can withstand the forces and stress associated with trenchless installation, including the pulling forces during HDD or the bursting forces during pipe bursting. Furthermore, ductile iron pipe's corrosion resistance eliminates the need for protective coatings when installed underground. Consequently, ductile iron pipe is a dependable choice for trenchless installation methods.
Q:Are ductile iron pipes resistant to biogenic sulfide corrosion?
Yes, ductile iron pipes are generally resistant to biogenic sulfide corrosion. Biogenic sulfide corrosion occurs when hydrogen sulfide gas, produced by the decay of organic matter, reacts with metallic surfaces. However, ductile iron pipes have a protective layer called the cement mortar lining that acts as a barrier against corrosive agents. This lining provides excellent resistance to the corrosive effects of biogenic sulfide, making ductile iron pipes a suitable choice for applications where this type of corrosion is a concern. Additionally, the high strength and durability of ductile iron pipes further contribute to their resistance against biogenic sulfide corrosion.
Q:What is the maximum temperature that ductile iron pipe can handle?
The ability of ductile iron pipe to withstand high temperatures varies depending on factors such as the grade of ductile iron, the length of time exposed to heat, and the presence of external factors like corrosive environments. In general, ductile iron pipes can tolerate temperatures up to 400-450 degrees Fahrenheit (204-232 degrees Celsius) for short periods. However, it is crucial to refer to the manufacturer's specifications and guidelines to determine the exact maximum temperature limits for a specific grade of ductile iron pipe. Additionally, it is advisable to consider the consequences of thermal expansion, potential loss of mechanical properties, and any additional protective measures that may be necessary when operating at elevated temperatures.
Q:Ductile iron 600-3 grade, tensile strength, how to test, there is a simple way?
600-3 is pearlite + a small amount of ferrite matrix ductile iron. Pearlite edge region. 10%, center. 70600-3. Two sets of numbers indicating the grades and mechanical properties of nodular cast iron. The former represents the minimum tensile strength
Q:Can ductile iron pipes be used for agricultural applications?
Yes, ductile iron pipes can be used for agricultural applications. Ductile iron pipes are known for their durability, strength, and corrosion resistance, making them suitable for various agricultural applications such as irrigation systems, water supply networks, and drainage systems.
Q:Can ductile iron pipe be used for chemical processing plant applications?
Ductile iron pipe is indeed suitable for chemical processing plant applications. It is a type of cast iron that possesses enhanced properties, such as improved ductility and strength, enabling its use in various industrial settings, including chemical processing plants. Ductile iron pipes exhibit excellent corrosion resistance, can endure high temperatures and pressures, and can handle aggressive chemical substances. Moreover, they are easy to install and maintain, offering a cost-effective solution for chemical processing plants. Nonetheless, it is crucial to consider the specific requirements and conditions of the plant, and seek advice from specialists to ensure the suitability of the chosen piping materials for the particular chemical processes and substances involved.
Q:How are ductile iron pipes protected against stray current corrosion?
Various preventive measures and protective coatings are employed to safeguard ductile iron pipes from stray current corrosion. Stray current corrosion arises when an electric current flows through the pipe, causing accelerated corrosion and potential harm. To prevent this, the following measures are generally utilized: 1. Electrical isolation: Ductile iron pipes are insulated from other metallic structures by means of insulating materials like rubber gaskets or non-conductive coatings. This insulation obstructs the passage of stray current through the pipe, thereby minimizing the risk of corrosion. 2. Cathodic protection: Cathodic protection is a widely employed technique to shield ductile iron pipes from stray current corrosion. It involves installing sacrificial anodes or impressed current systems near the pipe. These anodes or systems emit a controlled electric current that counters the stray current and guarantees the cathodic protection of the iron pipe. 3. Coatings: Ductile iron pipes are typically coated with protective layers to enhance their resistance against corrosion. A common coating is fusion-bonded epoxy (FBE), which offers a high level of protection against stray current corrosion. FBE coatings act as a barrier, preventing electrical contact between the pipe and the surrounding environment. 4. Monitoring and maintenance: Regular monitoring and maintenance are essential for ensuring the ongoing protection of ductile iron pipes against stray current corrosion. This entails inspecting the protective coatings for any damage or deterioration and promptly repairing or replacing them as required. Additionally, monitoring systems can be installed to detect and measure stray currents, allowing for timely intervention if necessary. By implementing these protection measures, ductile iron pipes can effectively ward off stray current corrosion, thereby prolonging their lifespan and ensuring the integrity of the pipeline infrastructure.
Q:What is the expected internal lining material for ductile iron pipes?
The expected internal lining material for ductile iron pipes is typically cement mortar lining or polyethylene lining. Cement mortar lining provides a protective coating to the interior surface of the ductile iron pipe, preventing corrosion and extending its lifespan. On the other hand, polyethylene lining is a thermoplastic material that offers resistance to corrosion, abrasion, and chemicals, making it suitable for applications where aggressive substances are present or when the water quality is poor. Both lining materials have their advantages and are commonly used in the industry, depending on the specific requirements and conditions of the project.
Q:What is the relationship between the installation direction of the ductile iron pipe and the direction of flow?
Suppose the water flows from east to west, then the pipe mouth is in the East socket at the West

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