• DUCTILE IRON PIPE C Class DN500 System 1
  • DUCTILE IRON PIPE C Class DN500 System 2
  • DUCTILE IRON PIPE C Class DN500 System 3
DUCTILE IRON PIPE C Class DN500

DUCTILE IRON PIPE C Class DN500

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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.

(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.


Q: Are ductile iron pipes suitable for use in chemical storage tanks?
Ductile iron pipes are not suitable for use in chemical storage tanks. While ductile iron pipes have excellent mechanical properties, including high tensile strength and impact resistance, they are not resistant to corrosion caused by various chemicals. Chemical storage tanks require materials that can withstand the corrosive properties of the stored chemicals to ensure the safety and integrity of the tank. Therefore, materials such as fiberglass-reinforced plastic (FRP), stainless steel, or high-density polyethylene (HDPE) are commonly used for chemical storage tanks due to their superior corrosion resistance. It is crucial to select the appropriate material for chemical storage tanks to prevent leaks, contamination, and potential hazards.
Q: Are ductile iron pipes resistant to alkali attacks?
Yes, ductile iron pipes are generally resistant to alkali attacks. The high carbon content and unique microstructure of ductile iron make it highly resistant to corrosion, including attacks from alkali substances.
Q: Can ductile iron pipe be used for hot water applications?
Yes, ductile iron pipe can be used for hot water applications. Ductile iron pipe is known for its strength, durability, and high resistance to corrosion, which makes it suitable for a wide range of applications, including hot water systems. It can handle high temperatures and pressure, making it a reliable choice for transporting hot water. Additionally, ductile iron pipe's thermal conductivity properties allow for efficient heat transfer, ensuring that hot water is delivered effectively throughout the system. Therefore, when considering materials for hot water applications, ductile iron pipe is a suitable option.
Q: How are ductile iron pipes repaired in case of damage?
Ductile iron pipes are typically repaired through various methods such as spot repair, joint repair, or full replacement. Spot repair involves fixing small sections of the pipe by cutting out the damaged area and replacing it with a new piece. Joint repair focuses on repairing the joints between pipe sections by replacing gaskets or applying sealants. In cases of extensive damage, full pipe replacement may be necessary to ensure the integrity and longevity of the pipeline system.
Q: How are leaks repaired in ductile iron pipe?
Leaks in ductile iron pipe are typically repaired by cleaning and preparing the area around the leak, applying a suitable sealant or epoxy, and then securely fastening a repair clamp over the affected area. This clamp provides a tight seal and prevents any further leakage.
Q: How are ductile iron pipes made?
Ductile iron pipes are made using a specific manufacturing process known as centrifugal casting. This process involves pouring molten iron into a rotating mold, which is usually made of steel. The centrifugal force created by the rotation of the mold helps in distributing the molten iron evenly, ensuring the final product is of high quality. To begin the manufacturing process, a mixture of scrap iron, steel, and recycled material is melted in a furnace at extremely high temperatures. Once the molten iron reaches the desired temperature and consistency, it is ready to be cast into pipes. The rotating mold is first preheated to prevent the molten iron from cooling too quickly. The preheating process also helps in ensuring a smooth surface finish of the pipes. Next, the molten iron is poured into the rotating mold through a central sprue. As the mold spins, the molten iron is forced against the inner walls of the mold due to centrifugal force. This causes the iron to solidify rapidly, resulting in a dense, strong, and corrosion-resistant pipe. The centrifugal force also helps to remove any impurities or slag from the inner surface of the pipe, further enhancing its quality. Once the casting process is complete, the mold is allowed to cool, and the pipe is removed. The pipes are then subjected to various tests to ensure they meet the required quality standards. These tests may include checking the dimensions, mechanical properties, and surface finish of the pipes. After passing the quality tests, the ductile iron pipes are typically coated with a protective lining to prevent corrosion and extend their lifespan. This lining can be made of cement mortar, epoxy, or polyethylene, depending on the intended application of the pipes. In summary, ductile iron pipes are made through the centrifugal casting process, which involves pouring molten iron into a rotating mold. This process ensures the production of strong, corrosion-resistant pipes with a smooth surface finish.
Q: What is the expected abrasion resistance of ductile iron pipes?
The expected abrasion resistance of ductile iron pipes is generally high. Ductile iron pipes are known for their durability and strength, making them suitable for various applications, including transporting water, sewage, and other fluids. The material composition of ductile iron pipes, which includes a significant amount of carbon and silicon, contributes to their abrasion resistance. Ductile iron pipes are designed to withstand the abrasive forces that can occur during the transportation of fluids. They have a smooth internal surface that reduces friction and minimizes the potential for abrasion. Additionally, the material's inherent toughness and resistance to wear and tear make ductile iron pipes less prone to damage caused by abrasive particles or debris in the flowing fluid. However, it is important to note that the expected abrasion resistance of ductile iron pipes can also depend on various factors such as the velocity and nature of the fluid being transported, the presence of corrosive substances, and the installation conditions. In some cases, additional protective measures such as linings or coatings may be required to enhance the pipes' resistance to abrasion. Overall, ductile iron pipes are known for their excellent abrasion resistance, but it is always advisable to consider specific application requirements and consult with experts to ensure the appropriate selection and installation of the pipes for optimal performance and longevity.
Q: The difference between ductile iron pipe and steel pipe used in pipe jacking
The casting processes of nodular cast iron pipes are continuous casting, hot die casting and water-cooled centrifugal casting, in which water cooling is the most advanced process in the world,
Q: The plug connection DN800 ductile iron pipe has been installed. "Shall I think so?"
The main components of ductile iron pipes are carbon, silicon, manganese, sulfur, phosphorus and magnesium. Perform standard [span]GB/T13295-2003 ISO2531/2003
Q: Are ductile iron pipes resistant to frost heave?
Yes, ductile iron pipes are generally resistant to frost heave due to their strong and flexible nature.

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