• DUCTILE IRON PIPES K8 DN1600 System 1
  • DUCTILE IRON PIPES K8 DN1600 System 2
  • DUCTILE IRON PIPES K8 DN1600 System 3
DUCTILE IRON PIPES K8 DN1600

DUCTILE IRON PIPES K8 DN1600

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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.

(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.


Q:Can cast iron pipes not be used for domestic water supply and drainage?
Cast iron pipes are mostly used in fire fighting, fire hydrant water supply and indoor water supply. Plastic pipes are used in general and high water riser pipes are made of plastic steel composite pipes
Q:How does ductile iron pipe perform in areas with high soil erosion?
Ductile iron pipe performs well in areas with high soil erosion due to its inherent strength and durability. Its thick walls and strong composition make it resistant to external pressures, including the erosive forces of soil. The pipe's ability to withstand the effects of soil erosion helps ensure its long-term performance and reliability in such challenging environments.
Q:How are ductile iron pipes protected against external corrosion?
Ductile iron pipes are protected against external corrosion through the application of protective coatings such as polyethylene, epoxy, or zinc. These coatings act as a barrier between the pipe and the surrounding environment, preventing contact with corrosive elements such as water, soil, or chemicals. Additionally, cathodic protection techniques, such as sacrificial anodes or impressed current systems, may also be employed to further enhance the corrosion resistance of ductile iron pipes.
Q:How are ductile iron pipes made?
Ductile iron pipes are made using a specific manufacturing process known as centrifugal casting. This process involves pouring molten iron into a rotating mold, which is usually made of steel. The centrifugal force created by the rotation of the mold helps in distributing the molten iron evenly, ensuring the final product is of high quality. To begin the manufacturing process, a mixture of scrap iron, steel, and recycled material is melted in a furnace at extremely high temperatures. Once the molten iron reaches the desired temperature and consistency, it is ready to be cast into pipes. The rotating mold is first preheated to prevent the molten iron from cooling too quickly. The preheating process also helps in ensuring a smooth surface finish of the pipes. Next, the molten iron is poured into the rotating mold through a central sprue. As the mold spins, the molten iron is forced against the inner walls of the mold due to centrifugal force. This causes the iron to solidify rapidly, resulting in a dense, strong, and corrosion-resistant pipe. The centrifugal force also helps to remove any impurities or slag from the inner surface of the pipe, further enhancing its quality. Once the casting process is complete, the mold is allowed to cool, and the pipe is removed. The pipes are then subjected to various tests to ensure they meet the required quality standards. These tests may include checking the dimensions, mechanical properties, and surface finish of the pipes. After passing the quality tests, the ductile iron pipes are typically coated with a protective lining to prevent corrosion and extend their lifespan. This lining can be made of cement mortar, epoxy, or polyethylene, depending on the intended application of the pipes. In summary, ductile iron pipes are made through the centrifugal casting process, which involves pouring molten iron into a rotating mold. This process ensures the production of strong, corrosion-resistant pipes with a smooth surface finish.
Q:What are some common applications for ductile iron pipe?
Ductile iron pipe, also known as DI pipe, is widely used in various applications due to its durability, strength, and corrosion resistance. Here are some common applications for ductile iron pipe: 1. Water Distribution: Ductile iron pipe is extensively used for the distribution of potable water. Its high tensile strength allows it to withstand high water pressure, making it ideal for water mains, water transmission lines, and water distribution networks. 2. Sewer Systems: Ductile iron pipe is commonly used in sewer systems due to its resistance to corrosion and its ability to handle high loads. It is often used for gravity sewer lines, force mains, and stormwater systems. 3. Industrial Applications: Ductile iron pipe finds applications in various industrial settings, including power plants, chemical plants, and refineries. It is used for the transportation of water, wastewater, and other fluids in these industries. 4. Irrigation Systems: Due to its strength and long lifespan, ductile iron pipe is suitable for irrigation systems, especially in agricultural areas. It is used to transport water for irrigation purposes, ensuring efficient water distribution in fields and farms. 5. Fire Protection Systems: Ductile iron pipe is commonly used for fire protection systems, including fire hydrants, fire sprinkler systems, and fire suppression systems. Its robustness and resistance to high pressure make it an excellent choice for reliable and effective fire protection. 6. Pumping Stations: Ductile iron pipe is often used in pumping stations, which are crucial for various water-related applications. It is employed in water intake systems, wastewater pumping stations, and water treatment plants to transport water and wastewater efficiently. 7. Municipal Infrastructure: Ductile iron pipe is widely used in municipal infrastructure projects, including road drainage systems, culverts, and bridge crossings. Its strength, durability, and resistance to external loads make it suitable for these applications. 8. Gas Distribution: Although more commonly used for water-related applications, ductile iron pipe is also used for the distribution of natural gas and other gases. It is preferred for gas distribution due to its resistance to corrosion and its ability to withstand high-pressure environments. Overall, ductile iron pipe has a wide range of applications and is preferred in situations that require strength, durability, and resistance to corrosion. Its versatility and reliability make it a popular choice for various infrastructure projects and industrial applications.
Q:Are ductile iron pipes suitable for underground parking structures?
Yes, ductile iron pipes are suitable for underground parking structures. Ductile iron pipes are known for their strength and durability, making them an ideal choice for underground applications where they may be subjected to heavy loads or potential impacts. Additionally, ductile iron pipes have excellent corrosion resistance, which is crucial in underground environments where they may be exposed to moisture and other corrosive elements. The high tensile strength and flexibility of ductile iron pipes also allow them to withstand ground movements and settle without cracking or breaking, further enhancing their suitability for underground parking structures. Overall, ductile iron pipes provide a reliable and long-lasting solution for the drainage and water supply needs of underground parking facilities.
Q:What is the expected bedding and backfill requirements for ductile iron pipes?
To ensure the longevity and proper functioning of ductile iron pipes, it is crucial to meet the expected bedding and backfill requirements. Although these pipes are known for their durability and strength, careful installation is still necessary to prevent any potential damage or compromised performance. The bedding requirements for ductile iron pipes entail establishing a stable and uniform support system to distribute the loads and stresses from the surrounding soil. The pipe should be surrounded by a bedding material that is devoid of rocks, debris, or any sharp objects that could potentially cause harm. Moreover, the bedding material should be adequately compacted to prevent settlement or shifting, which could result in misalignment or pipe failure. Typically, a granular material such as sand or fine aggregate is employed as the bedding material for ductile iron pipes, with a minimum thickness of 6 inches. This material should be evenly placed beneath and around the pipe to provide a continuous support system. Additionally, it should be compacted to at least 90% of the maximum dry density to ensure proper stability and load distribution. As for the backfill requirements, they pertain to the material used to fill the remaining space around the pipe after the bedding has been installed. Similar to the bedding material, the backfill material should be free from rocks, debris, or sharp objects to prevent damage. It should offer support and protection to the pipe while allowing for proper compaction and settling. The backfill material for ductile iron pipes typically consists of a granular substance such as sand or fine aggregate, with a maximum particle size of 1 inch. It should be placed and compacted in layers, ensuring that the compaction is uniform and even around the pipe. Sufficient compaction is crucial to avoid settlement or shifting of the backfill material, which could potentially harm or misalign the pipe. In conclusion, meeting the expected bedding and backfill requirements for ductile iron pipes necessitates the use of a granular material that is free from rocks, debris, or sharp objects. This material should be evenly placed and compacted to provide stable support and protection to the pipe. Adhering to these requirements will help ensure the proper functioning and longevity of ductile iron pipe systems.
Q:Are ductile iron pipes suitable for use in brewery facilities?
Yes, ductile iron pipes are suitable for use in brewery facilities. Ductile iron pipes are durable, corrosion-resistant, and can withstand high-pressure applications, making them ideal for transporting water, steam, and other fluids within brewery facilities. Additionally, the smooth interior surface of ductile iron pipes minimizes friction and prevents the build-up of sediments or organic materials, ensuring the purity and quality of the beer being produced.
Q:Are ductile iron pipes suitable for use in chemical storage tanks?
Chemical storage tanks cannot be made with ductile iron pipes since they are not able to resist corrosion caused by different chemicals. While ductile iron pipes possess exceptional mechanical properties, such as high tensile strength and impact resistance, they are not equipped to handle the corrosive nature of chemicals. To ensure the safety and integrity of the tank, materials that can withstand the corrosive properties of the stored chemicals, such as fiberglass-reinforced plastic (FRP), stainless steel, or high-density polyethylene (HDPE), are commonly used for chemical storage tanks. It is of utmost importance to carefully choose the appropriate material for chemical storage tanks in order to prevent leaks, contamination, and potential hazards.
Q:Can ductile iron pipe be used for hot water applications?
Yes, ductile iron pipe can be used for hot water applications. It has excellent heat resistance and can withstand high temperatures, making it suitable for conveying hot water in various plumbing systems.

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