DUCTILE IRON PIPES K8 DN1600
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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:
(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.
(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.
(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.
(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.
(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.
(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.
- Q: Are ductile iron pipes prone to leakage?
- Ductile iron pipes are generally considered to be resistant to leakage. This type of pipe is known for its durability and strength, making it less prone to leaks compared to other materials like PVC or even cast iron pipes. Ductile iron pipes are designed to withstand high pressure and can withstand heavy loads, making them ideal for various applications such as water supply, sewage systems, and industrial pipelines. The unique properties of ductile iron, including its flexibility and ability to absorb vibrations and shocks, contribute to its resistance against leaks. Ductile iron pipes have a high tensile strength, which means they can handle the internal and external pressures exerted on them without cracking or breaking. Furthermore, ductile iron pipes have joints that are designed to be leak-proof. These joints are typically sealed with rubber gaskets and connected using various methods such as push-on joints or restrained joints with mechanical couplings. These joint designs ensure a secure and watertight connection, reducing the risk of leaks. However, like any other type of pipe, ductile iron pipes can still experience leaks under certain circumstances. Factors such as age, corrosion, poor installation, or ground movement can contribute to the development of leaks over time. Regular maintenance and inspections are important to identify and address any potential issues that may lead to leaks. Overall, while ductile iron pipes are generally resistant to leakage and known for their reliability, it is essential to ensure proper installation, regular maintenance, and timely repairs to maximize their longevity and prevent any potential leaks.
- Q: Can ductile iron pipes be used for water tunnel crossings?
- Yes, ductile iron pipes can be used for water tunnel crossings. Ductile iron is a strong and durable material that can withstand the pressure and load requirements of water tunnel crossings. Its corrosion resistance and flexibility make it suitable for underground installations, ensuring the safe and efficient transport of water.
- Q: How much water seepage is allowed in the water pressure test for water hose DN300?
- Test method: metal composite pipe and water pipe system 10min observed in the test pressure, the pressure drop should be no more than 0.02MPa, and then reduced to working pressure check should be no leakage of plastic pipe; water supply system should be in the test pressure regulator 1H, pressure drop shall not exceed 0.05MPa, then stabilized at 1.15 times the working pressure of the state under 2h, the pressure drop shall not exceed 0.03MPa, and check each connection must not leak.
- Q: Are ductile iron pipes resistant to microbiologically induced corrosion?
- Yes, ductile iron pipes are generally resistant to microbiologically induced corrosion (MIC). Ductile iron is a type of cast iron that has been treated with magnesium to give it increased strength and flexibility. This treatment creates a protective layer on the surface of the iron, making it less susceptible to corrosion caused by microorganisms. MIC occurs when certain types of bacteria, fungi, or other microorganisms interact with the metal surface of pipes and produce corrosive byproducts. However, ductile iron is generally resistant to MIC because the protective layer formed during the manufacturing process acts as a barrier, preventing microorganisms from directly contacting the metal surface. Additionally, ductile iron pipes are often lined with cement mortar or other protective coatings, which further enhance their resistance to corrosion. These linings provide an additional layer of protection against microorganisms, reducing the potential for MIC. Despite these inherent resistance properties, it is important to note that the resistance to MIC can vary depending on the specific conditions and environment in which the pipes are installed. Factors such as water quality, temperature, and the presence of certain microorganisms can influence the susceptibility of ductile iron pipes to MIC. Therefore, it is essential to consider these factors and take appropriate measures to prevent MIC, such as regular monitoring of water quality, proper maintenance, and the use of corrosion inhibitors or biocides when necessary.
- Q: Can ductile iron pipes be used for underground parking lot drainage?
- Yes, ductile iron pipes can be used for underground parking lot drainage. Ductile iron is a strong and durable material that is commonly used for underground piping systems. It has excellent resistance to corrosion, making it suitable for applications where the pipes will be exposed to moisture and water. Additionally, ductile iron pipes have high tensile strength, which allows them to handle heavy loads and withstand the pressure exerted by vehicles in a parking lot. Therefore, using ductile iron pipes for underground parking lot drainage is a reliable and long-lasting solution.
- Q: Can ductile iron pipes be used for above-ground installations?
- Yes, ductile iron pipes can be used for above-ground installations. Ductile iron is a type of cast iron that has higher tensile strength and flexibility, making it suitable for a variety of applications including above-ground installations. It is commonly used for water distribution systems, sewage systems, and industrial pipelines. Ductile iron pipes are resistant to corrosion, withstand high pressure and temperature, and have a long lifespan. They are also available in various sizes and can be easily connected using different joint types. However, it is important to ensure proper support and protection against external factors such as sunlight and impact to prevent any potential damage.
- Q: Can ductile iron pipes be used for conveying gases?
- Yes, ductile iron pipes can be used for conveying gases. Ductile iron has excellent mechanical properties and is resistant to corrosion, making it a suitable material for transporting various types of gases. Additionally, ductile iron pipes are known for their strength and durability, making them a reliable choice for gas transmission systems.
- Q: Are ductile iron pipes suitable for gravity flow applications?
- Yes, ductile iron pipes are suitable for gravity flow applications. Ductile iron is a strong and durable material that can withstand the weight of the water and solid waste flowing through the pipes without any issues. It has high tensile strength and can resist damage from external forces such as soil movement or heavy traffic loads. Additionally, ductile iron pipes have smooth inner surfaces that promote efficient flow and minimize friction losses. They are also resistant to corrosion and can last for decades without requiring frequent maintenance or replacement. Overall, ductile iron pipes are a reliable choice for gravity flow applications due to their strength, durability, and resistance to various environmental factors.
- Q: What is the expected joint deflection of ductile iron pipes?
- Various factors, such as the pipe diameter, joint type, and installation conditions, influence the expected joint deflection of ductile iron pipes. Generally, ductile iron pipes are designed to allow for some deflection at the joints to accommodate flexibility and movement. The American Water Works Association (AWWA) offers guidelines for the maximum allowable joint deflection of ductile iron pipes. According to AWWA C151/A21.51, the joint deflection should typically not exceed 3 degrees or 1% of the nominal pipe diameter, whichever is greater. It is crucial to ensure that the joint deflection remains within the specified limits to maintain the structural integrity and performance of the pipeline system. Excessive joint deflection can result in leaks, failures, and reduced pipe lifespan. To accurately determine the expected joint deflection for a specific installation, it is recommended to refer to the manufacturer's specifications and guidelines. These specifications may vary based on pipe size, joint type, and other factors. Seeking guidance from a qualified engineer or directly contacting the manufacturer can provide precise information tailored to the project requirements.
- Q: How can stainless steel pipes and ductile iron pipes be joined?
- The ductile iron pipe is connected to the ball milling cast iron pipe by spigot and socket
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DUCTILE IRON PIPES K8 DN1600
- Loading Port:
- China Main Port
- Payment Terms:
- TT OR LC
- Min Order Qty:
- -
- Supply Capability:
- -
OKorder Service Pledge
OKorder Financial Service
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