• DUCTILE IRON PIPES K8 DN1400 System 1
  • DUCTILE IRON PIPES K8 DN1400 System 2
  • DUCTILE IRON PIPES K8 DN1400 System 3
DUCTILE IRON PIPES K8 DN1400

DUCTILE IRON PIPES K8 DN1400

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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.

(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.


Q: Are ductile iron pipes resistant to alkali attacks?
Ductile iron pipes have been proven to be highly resistant to alkali attacks. The material used in ductile iron pipes, known as ductile cast iron, is formulated with specific chemical compositions that provide exceptional corrosion resistance. This resistance extends to alkali attacks, which are chemical reactions that occur when alkaline substances come into contact with metals or other materials. Ductile iron pipes have a dense and protective oxide film on their inner and outer surfaces, which acts as a barrier against chemical attacks. This oxide film forms naturally over time, and its composition and structure provide excellent resistance to alkali attacks. Additionally, ductile iron pipes are often coated with various protective layers, such as epoxy or zinc, to further enhance their resistance to corrosion and chemical reactions. It is important to note that while ductile iron pipes are highly resistant to alkali attacks, the severity and concentration of the alkali substances can still impact their overall performance. In extreme cases, very high concentrations of alkali substances or prolonged exposure to aggressive alkaline environments may eventually cause some damage to the protective layers of the pipes. However, under normal conditions and within acceptable parameters, ductile iron pipes are considered to have excellent resistance to alkali attacks.
Q: Are ductile iron pipes susceptible to external loading or pressure?
Yes, ductile iron pipes are susceptible to external loading or pressure. They have the ability to withstand moderate external loads and pressure due to their high tensile strength and flexibility. However, excessive loading or pressure can cause deformation or damage to the pipes, leading to potential leaks or structural failure. Therefore, proper consideration and engineering analysis should be done to ensure the pipes are installed and operated within their design limits.
Q: How can the internal and external walls of ductile iron pipes be protected from corrosion?
The inner wall is not needed and the outer wall is painted
Q: Can ductile iron pipes be used for underground slurry pipelines?
Yes, ductile iron pipes can be used for underground slurry pipelines. Ductile iron pipes are known for their strength, durability, and resistance to corrosion, making them suitable for a variety of applications including underground slurry pipelines. They provide a reliable and cost-effective solution for transporting slurry, which is a mixture of solids and liquids, over long distances. The inherent toughness and flexibility of ductile iron pipes allow them to withstand the abrasive nature of slurry and the external loads associated with underground installation. Additionally, ductile iron pipes can be easily joined using various methods, ensuring a secure and leak-free pipeline system. However, it is important to consider the specific properties of the slurry being transported and consult with experts to determine the appropriate pipe specifications and design considerations for the underground slurry pipeline.
Q: How does ductile iron pipe perform in areas with high groundwater levels?
Ductile iron pipe performs well in areas with high groundwater levels. Its durable and corrosion-resistant properties make it suitable for such environments. The pipe's strength and flexibility allow it to withstand the pressure exerted by the groundwater and adapt to any ground movement without compromising its structural integrity. Additionally, ductile iron pipe's protective linings further enhance its resistance to corrosion, ensuring long-term performance in high groundwater areas.
Q: Is nodular cast iron pipe filled with Yau Ma Tei?
In many areas of our country, ductile iron pipe in the middle and small diameter to tube connected with the tube, the bearing type or flange interface method; ductile iron, angle limit must be allowed better seismic performance and sealing performance.
Q: Can ductile iron pipe be used for pump stations?
Yes, ductile iron pipe can be used for pump stations. Ductile iron pipe is known for its durability and strength, making it suitable for high-pressure and heavy-duty applications such as pump stations.
Q: How are ductile iron pipes tested for quality assurance?
To guarantee the quality and adherence to industry standards of ductile iron pipes, a variety of testing procedures are carried out. These tests evaluate both the raw materials and the finished products, aiming to ensure the pipes' durability, strength, and overall reliability. The first step involves analyzing the chemical composition of the raw materials used in the manufacturing process. This analysis verifies that the iron, carbon, and other elements fall within the specified range, as different compositions can impact the pipes' strength and resistance to corrosion. Next, mechanical tests assess the pipes' strength and ductility. Tensile tests determine properties like ultimate tensile strength, yield strength, and elongation, which help assess the pipes' ability to withstand external pressure and bending forces. Moreover, impact tests measure the pipe's ability to resist sudden loading or impact. By evaluating the energy absorbed by the pipes under high impact force, these tests ensure that the pipes can endure accidental impacts during installation or operation. Another pivotal test is the hydrostatic pressure test, which examines the pipes' capacity to withstand internal pressure. By subjecting the pipes to a specific pressure for a designated duration while filled with water, this test ensures their capability to handle expected operating pressures without any leakage or failure. Furthermore, dimensional and visual inspections are conducted to verify that the pipes meet the required specifications. These inspections involve checking the outer diameter, length, wall thickness, and overall appearance for any defects, such as cracks, voids, or irregularities. Lastly, corrosion resistance tests evaluate the pipes' ability to resist corrosion when exposed to different environments or fluids. These tests help determine the pipes' expected lifespan and their suitability for various applications. In conclusion, these quality assurance tests are vital in ensuring that ductile iron pipes adhere to the necessary standards and deliver dependable, long-lasting performance in diverse infrastructure projects.
Q: Are ductile iron pipes resistant to biological growth?
Yes, ductile iron pipes are generally resistant to biological growth. The smooth interior surface of ductile iron pipes prevents the buildup of biofilm and inhibits the growth of bacteria and other organisms. Additionally, the material itself is not conducive to the growth of biological contaminants, making ductile iron pipes a reliable choice for water and wastewater applications.
Q: Are ductile iron pipes suitable for installation in areas with high soil settlement and consolidation?
Ductile iron pipes are commonly used in areas where there is significant soil settlement and consolidation. One of the main advantages of these pipes is their ability to withstand external loads and accommodate ground movement. Compared to other pipe materials, ductile iron pipes are known for their strength and flexibility, making them more resistant to soil settlement and consolidation. They have a higher tensile strength and can withstand heavy loads and ground vibrations without cracking or breaking. This makes them suitable for areas with soil prone to settlement and consolidation. Moreover, ductile iron pipes have a high resistance to corrosion and can withstand aggressive soil conditions, which are often found in areas prone to settlement and consolidation. They are also less likely to be damaged by external factors such as roots or rocks, making them even more suitable for installation in such areas. However, it is important to consider the specific conditions of the site and consult with engineers or experts who are familiar with the local soil conditions. Factors such as the magnitude and rate of settlement, soil type, groundwater levels, and construction methods should be taken into account when determining whether ductile iron pipes are appropriate for installation in areas with high soil settlement and consolidation. In conclusion, ductile iron pipes are generally a suitable choice for installation in areas with high soil settlement and consolidation. Their strength, flexibility, resistance to corrosion, and ability to withstand external loads make them a reliable option for these conditions. Nevertheless, it is always recommended to assess the specific site conditions and consult with professionals to ensure the most appropriate pipe material is selected for each project.

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