• DUCTILE IRON PIPES K8 DN1400 System 1
  • DUCTILE IRON PIPES K8 DN1400 System 2
  • DUCTILE IRON PIPES K8 DN1400 System 3
DUCTILE IRON PIPES K8 DN1400

DUCTILE IRON PIPES K8 DN1400

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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.

(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.


Q: Can ductile iron pipes be used for mining applications?
Mining applications can indeed utilize ductile iron pipes. These pipes possess exceptional mechanical properties, including high tensile strength, impact resistance, and durability. As a result, they are well-suited for a range of challenging environments, including mining operations. The pipes are capable of withstanding substantial loads and pressures, making them ideal for the transportation of water, slurry, and other fluids utilized in mining processes. Moreover, ductile iron pipes have a smooth internal surface that minimizes friction and promotes the efficient flow of materials. Consequently, they find extensive use in tasks such as dewatering, tailings disposal, and the transport of corrosive or abrasive substances within the mining industry. Overall, due to their strength, durability, and suitability for demanding conditions, ductile iron pipes offer a dependable and cost-effective choice for mining applications.
Q: Are there any special coatings or linings used for ductile iron pipes?
Ductile iron pipes utilize specialized coatings and linings to protect against corrosion and increase their lifespan. The interior and exterior surfaces of the pipes are treated with these coatings and linings. Several popular options for ductile iron pipes include cement mortar lining, polyethylene encasement, fusion bonded epoxy (FBE) coating, and polyurethane lining. Cement mortar lining is frequently employed to create a safeguarding layer on the inside of ductile iron pipes. This mixture of cement, sand, and water is applied to the pipe's interior surface. By doing so, it effectively prevents corrosion caused by water or other fluids flowing through the pipes. Polyethylene encasement is an additional protective coating used for ductile iron pipes. This method involves enveloping the pipes with a layer of polyethylene material. This barrier protects against environmental factors and inhibits direct contact between the pipe and the surrounding soil, minimizing the risk of corrosion. Fusion bonded epoxy (FBE) coating is a thermosetting epoxy powder coating that is administered to the exterior of ductile iron pipes. This coating provides exceptional corrosion resistance and mechanical protection. FBE coating is often utilized in aggressive environments where pipes are exposed to chemicals or high moisture conditions. Polyurethane lining is another type of lining employed for ductile iron pipes. It offers superior resistance to both corrosion and abrasion. This liquid polymer lining is sprayed onto the interior surface of the pipes, resulting in a smooth and durable protective layer that extends the life of the pipes. These coatings and linings are essential for maintaining the integrity and longevity of ductile iron pipes, ensuring optimal performance in a variety of applications such as water distribution, wastewater management, and industrial processes.
Q: Can ductile iron pipe be used for high-pressure gas systems?
Yes, ductile iron pipe can be used for high-pressure gas systems. Ductile iron pipes have excellent strength and durability, making them suitable for handling high-pressure gas applications. Additionally, their corrosion resistance properties make them an ideal choice for gas transmission systems.
Q: What are the advantages of using ductile iron pipes?
Using ductile iron pipes in various applications offers several advantages. To begin with, ductile iron pipes possess a high strength-to-weight ratio, making them a cost-effective option for transporting fluids or gases. They can endure high internal and external pressures, ensuring the dependable and efficient transportation of materials. Furthermore, ductile iron pipes exhibit exceptional corrosion resistance. They are impervious to rust and other forms of corrosion, expanding their lifespan and reducing maintenance expenses. This makes them suitable for underground and underwater applications where corrosive elements are present. Moreover, ductile iron pipes demonstrate superior ductility, enabling them to withstand heavy external loads and impacts without cracking or breaking. This renders them less vulnerable to damage during installation or exposure to harsh environmental conditions. In addition, ductile iron pipes possess excellent flow characteristics. Their smooth inner surface minimizes friction and pressure losses, resulting in efficient fluid flow and reduced pumping costs. This is particularly advantageous in applications requiring high flow rates or long-distance transportation. Additionally, ductile iron pipes are environmentally friendly. They are produced from recycled materials and can be recycled themselves, reducing the demand for raw materials and minimizing environmental impact. Furthermore, their prolonged service life diminishes the need for frequent replacements, further reducing waste generation. Lastly, ductile iron pipes offer versatile installation options. They can be installed using various techniques like trenchless methods, which minimize disruption to the surrounding environment and lower installation costs. Their adaptability and ease of installation make them a preferred choice for various construction projects. Overall, the benefits of utilizing ductile iron pipes encompass their high strength, corrosion resistance, ductility, flow characteristics, environmental friendliness, and versatile installation options. These factors establish them as a reliable and cost-effective choice for numerous applications in various industries.
Q: When the ductile iron pipe is pressed, the three links are always running out. What should be done?
If the pipe is not laid, but installed outdoors, it is recommended to cement the pier and stabilize the pipe at the three and the pipe connection. The problem of the above situation lies in the pressure test in the open air, the outer wall of the pipe without the external pressure and the balance of internal pressure. Xin hot pipe industry
Q: DN1800 can the length of ductile iron pipes be several meters? What is the total weight?
In quality, the spheroidization of cast iron pipes is controlled to be 1-3 (spheroidization rate 80%), so the mechanical properties of the cast iron pipes, ductile iron pipes and finished product libraries can be better improved, with the nature of iron and the properties of steel.
Q: Can the sealing ring of ductile iron pipe be reused?
The sealing ring is hard to install and take off. I have been in this line for six years. I haven't seen it removed. The rubber ring itself is not expensive. It is not necessary to reuse it.
Q: What does "K8" mean in ductile iron pipe grades?
In wall thickness, K is the standard for wall thickness. The smaller the figure, the thinner the wall thickness of the same specification.For example, the K7 wall thickness of K8 is less than K8, and the wall thickness of DN500 is less than K9
Q: Can ductile iron pipes be used for gravity flow applications?
Yes, ductile iron pipes can be used for gravity flow applications. Ductile iron pipes are known for their strength, durability, and flexibility, making them ideal for various applications including gravity flow systems. They are commonly used in water and wastewater systems, storm drainage systems, and other gravity flow applications where the pipes need to withstand high internal and external pressures. Ductile iron pipes are able to handle the weight of the flowing fluid without the need for additional support, making them a reliable choice for gravity flow applications. Additionally, their corrosion resistance properties ensure long-term performance in underground or exposed environments. Therefore, ductile iron pipes are suitable and commonly used for gravity flow applications.
Q: Are ductile iron pipes suitable for installation in areas with high soil settlement and consolidation?
Ductile iron pipes are generally considered suitable for installation in areas with high soil settlement and consolidation. One of the key advantages of ductile iron pipes is their ability to withstand external loads and accommodate ground movement. Ductile iron pipes are known for their high strength and flexibility, making them more resistant to soil settlement and consolidation compared to other pipe materials. They have a higher tensile strength and can withstand heavy loads and ground vibrations without cracking or breaking. This makes them suitable for areas where the soil is prone to settlement and consolidation. Furthermore, ductile iron pipes have a high resistance to corrosion and can withstand aggressive soil conditions, which is often associated with areas prone to settlement and consolidation. They are also less susceptible to damage from external factors such as roots or rocks, which further enhances their suitability for installation in such areas. It is important, however, to consider the specific conditions of the site and consult with engineers or experts familiar with the local soil conditions. Factors such as the magnitude and rate of settlement, soil type, groundwater levels, and construction methods should be taken into account when determining the appropriateness of ductile iron pipes for installation in areas with high soil settlement and consolidation. In conclusion, ductile iron pipes are generally suitable for installation in areas with high soil settlement and consolidation. Their high strength, flexibility, resistance to corrosion, and ability to withstand external loads make them a reliable choice for such conditions. Nonetheless, it is always recommended to assess the specific site conditions and consult with professionals to ensure the most appropriate pipe material is chosen for each project.

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