• DUCTILE IRON PIPE K8 DN1200 System 1
  • DUCTILE IRON PIPE K8 DN1200 System 2
DUCTILE IRON PIPE K8 DN1200

DUCTILE IRON PIPE K8 DN1200

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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.

(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.


Q: Can ductile iron pipes be used for seawater intake systems?
Yes, ductile iron pipes can be used for seawater intake systems. Ductile iron is a type of cast iron that is known for its high strength, durability, and resistance to corrosion. These properties make it well-suited for various applications, including seawater intake systems. Seawater is highly corrosive due to its high salt content, and regular cast iron pipes may be susceptible to corrosion and damage over time. However, ductile iron pipes have a protective coating that acts as a barrier against corrosion, allowing them to withstand the harsh conditions of seawater. Additionally, ductile iron pipes have a higher tensile strength compared to regular cast iron pipes, making them more resistant to the high pressures and stresses associated with seawater intake systems. Overall, ductile iron pipes are a reliable and cost-effective choice for seawater intake systems.
Q: What are the advantages of using ductile iron pipe over concrete pipe?
There are several advantages of using ductile iron pipe over concrete pipe. Firstly, ductile iron pipe has superior strength and durability, with a higher resistance to cracking and breaking compared to concrete pipe. This makes it ideal for underground applications where it is subjected to heavy loads and pressure. Secondly, ductile iron pipe has a longer service life, typically lasting 50 to 100 years, compared to the 30 to 50-year lifespan of concrete pipe. Additionally, ductile iron pipe is easier to install and maintain, as it is lighter in weight and requires fewer joints. It also offers better flow capacity, reducing head loss and improving overall system efficiency. Lastly, ductile iron pipe is more resistant to corrosion, ensuring long-term reliability and reduced maintenance costs.
Q: Can ductile iron pipes be used for underground slurry pipelines?
Underground slurry pipelines can utilize ductile iron pipes, as they possess strength, durability, and resistance to corrosion, making them suitable for various applications. Their qualities make them reliable and cost-effective in transporting mixtures of solids and liquids over long distances. Ductile iron pipes can endure the abrasive nature of slurry and the external loads associated with underground installation, owing to their inherent toughness and flexibility. Moreover, they can be easily connected through different methods, ensuring a secure and leak-free pipeline system. Nonetheless, it is crucial to assess the specific properties of the slurry being transported and seek professional advice to determine the suitable pipe specifications and design considerations for the underground slurry pipeline.
Q: Can ductile iron pipe be used in areas with high groundwater levels?
Yes, ductile iron pipe can be used in areas with high groundwater levels. Ductile iron pipe is known for its durability and strength, making it suitable for use in various applications, including areas with high groundwater levels. Its corrosion resistance properties make it highly resistant to the corrosive effects of groundwater, ensuring long-term performance and reliability. Additionally, ductile iron pipe's joint flexibility allows it to withstand ground movement and settlement caused by fluctuating groundwater levels. Therefore, it is a suitable choice for areas with high groundwater levels, providing a reliable solution for water distribution systems and other underground applications.
Q: Can ductile iron pipe be used for industrial process piping?
Yes, ductile iron pipe can be used for industrial process piping. Ductile iron pipe is known for its strength, durability, and resistance to corrosion, making it a suitable choice for various industrial applications. It can handle high-pressure systems and is often used in industries such as water and wastewater treatment, oil and gas, chemical processing, and power generation. Additionally, ductile iron pipe is easy to install and has a long lifespan, making it a cost-effective option for industrial process piping.
Q: Can ductile iron pipes be used for bridge crossings?
Yes, ductile iron pipes can be used for bridge crossings. Ductile iron pipes are known for their strength, durability, and resistance to corrosion, making them suitable for various applications, including bridge crossings. They can withstand heavy loads and provide a reliable conduit for water, sewage, or other utilities across the bridge.
Q: Can ductile iron pipes be used for gravity sewer systems?
Certainly! Gravity sewer systems can utilize ductile iron pipes. Ductile iron pipes boast durability, strength, and corrosion resistance, making them appropriate for a range of purposes, such as sewer systems. These pipes possess remarkable tensile strength and can endure substantial pressure and heavy loads, which renders them well-suited for gravity sewer systems where wastewater naturally flows rather than requiring pumping. Moreover, ductile iron pipes boast an extended lifespan and necessitate minimal maintenance, thus proving to be a cost-efficient option for sewer infrastructure.
Q: What is the expected corrosion rate of ductile iron pipes?
Several factors can influence the expected corrosion rate of ductile iron pipes, including the specific environment in which they are installed, the pH and composition of the water or soil they come into contact with, and the presence of any corrosive substances or chemicals. Compared to materials like cast iron or steel, ductile iron pipes are well-known for their excellent resistance to corrosion. This is because they naturally develop a protective layer called a passive film on their surface when exposed to oxygen in the environment. This passive film acts as a barrier, preventing further corrosion. However, it is important to acknowledge that even ductile iron pipes can experience some degree of corrosion over time, especially in aggressive or highly corrosive environments. The expected corrosion rate can vary from very low to moderate, depending on the aforementioned factors. To ensure the durability and performance of ductile iron pipes, it is advisable to follow proper maintenance and monitoring practices. This includes regular inspections, cleaning, and the application of protective coatings or linings when necessary. Furthermore, implementing a cathodic protection system can further enhance the pipes' corrosion resistance. Ultimately, consulting experts and professionals in the field of corrosion and pipe materials is crucial for accurately determining the expected corrosion rate of ductile iron pipes in a specific application or environment.
Q: What is the expected leakage rate of ductile iron pipes?
The leakage rate of ductile iron pipes can vary depending on several factors, including pipe age, condition, installation quality, and external influences on pipe integrity. However, in comparison to other pipe types, ductile iron pipes are renowned for their durability and low leakage rates. Based on industry standards and studies, well-maintained and correctly installed ductile iron pipes typically have an expected leakage rate of less than 0.5 liters per pipe per day (LPPD). This leakage rate meets the requirements set by regulatory bodies and organizations, and is considered acceptable. It is crucial to emphasize that regular maintenance and inspections are vital in sustaining the low leakage rate of ductile iron pipes. Prompt identification and repair of potential leaks or damages can effectively minimize the overall leakage rate. Moreover, advancements in manufacturing techniques and pipe design have led to the creation of more leak-resistant ductile iron pipes. These pipes may have even lower expected leakage rates than the industry average, further improving their performance and reliability. Ultimately, when properly installed and maintained, ductile iron pipes are a reliable choice for various water distribution and transmission systems, as their expected leakage rate is generally low.
Q: Are ductile iron pipes suitable for water distribution networks?
Yes, ductile iron pipes are suitable for water distribution networks. Ductile iron pipes have been widely used in water distribution systems for many years due to their numerous advantages. Firstly, ductile iron pipes have excellent durability and long lifespan. They are highly resistant to corrosion, which is extremely important for water pipes as they are constantly exposed to various chemicals and substances in the water. This resistance to corrosion ensures that the pipes maintain their structural integrity over time, reducing the need for frequent repairs or replacements. Additionally, ductile iron pipes have high strength and can withstand high pressure, making them ideal for water distribution networks. They can handle heavy loads and resist external forces such as soil movement or traffic loads, ensuring the safety and reliability of the water supply. Furthermore, ductile iron pipes have excellent hydraulic properties. They have smooth internal surfaces that minimize friction and pressure drop, allowing water to flow efficiently through the system. This helps to conserve energy and reduce pumping costs, making ductile iron pipes a cost-effective choice for water distribution networks. Moreover, ductile iron pipes are versatile and can be easily installed in various soil conditions. They can withstand ground movement and settle without breaking, which is crucial for maintaining a stable water distribution system. In conclusion, ductile iron pipes are highly suitable for water distribution networks due to their durability, resistance to corrosion, high strength, excellent hydraulic properties, and versatility in installation. They provide a reliable and efficient solution for delivering safe and clean water to communities.

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