DUCTILE IRON PIPE K8 DN1100
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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:
(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.
(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.
(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.
(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.
(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.
(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.
- Q: Can ductile iron pipes be used for trench crossings?
- Indeed, trench crossings can utilize ductile iron pipes. Renowned for their remarkable strength and durability, ductile iron pipes prove to be fitting for a diverse array of purposes, including trench crossings. Their capacity to endure substantial burdens and external pressures renders them an optimal selection for subterranean installations. Moreover, ductile iron pipes boast exceptional resistance to corrosion, guaranteeing their enduring and dependable performance in the context of trench crossings.
- Q: Are ductile iron pipes suitable for use in irrigation sprinkler systems?
- Ductile iron pipes, known for their durability, strength, and corrosion resistance, are a suitable option for irrigation sprinkler systems. With their high tensile strength, they can withstand heavy loads and high pressure, ensuring a consistent water supply. Moreover, their long lifespan reduces the frequency of maintenance and replacement, making them cost-effective. In summary, ductile iron pipes are reliable and appropriate for use in irrigation sprinkler systems.
- Q: How does ductile iron pipe perform in areas with high soil stability?
- Ductile iron pipe performs exceptionally well in areas with high soil stability. Its robust and durable nature allows it to withstand the pressures exerted by the stable soil, ensuring a reliable and long-lasting performance. Additionally, the flexibility of ductile iron allows it to accommodate ground movements and settlement without compromising its integrity. Overall, ductile iron pipe is a suitable choice for areas with high soil stability, providing efficient and dependable water distribution and sewerage systems.
- Q: Are ductile iron pipes suitable for irrigation canal systems?
- Absolutely, irrigation canal systems can indeed benefit from the use of ductile iron pipes. These pipes have gained recognition for their exceptional robustness and durability, rendering them exceptionally well-suited for withstanding the immense pressure and load demands of irrigation canal systems. They exhibit remarkable resistance to external forces, such as heavy machinery, and can effortlessly endure the stresses caused by soil movement and settlement. Moreover, ductile iron pipes boast remarkable resistance to corrosion and feature a flawlessly smooth inner surface. This smoothness significantly reduces friction and ensures a highly efficient flow of water. This particular quality is of utmost importance in irrigation systems, as it enables the effective distribution of water to crops, thereby guaranteeing their optimal growth and yield. Furthermore, ductile iron pipes boast an impressively long lifespan, often exceeding a century. This longevity makes them a truly cost-effective option for irrigation canal systems. Additionally, their minimal maintenance requirements further enhance their suitability for this particular application. Ultimately, ductile iron pipes possess all the essential characteristics necessary for irrigation canal systems, including strength, durability, corrosion resistance, and efficiency. As such, they represent a highly fitting choice for the purpose at hand.
- Q: What are the different coatings available for ductile iron pipe?
- Ductile iron pipes offer a range of coating options, each with their own advantages and protective qualities for different uses. Some commonly utilized coatings are as follows: 1. Cement Mortar Lining: By applying a layer of cement mortar to the pipe's interior surface, this coating provides excellent resistance against corrosion and abrasion. It is ideal for transporting water and sewage. 2. Bituminous Coating: Consisting of asphalt or coal tar pitch applied to the pipe surface, bituminous coatings offer effective protection against corrosion. They are commonly used for underground pipes in water and wastewater systems. 3. Fusion-Bonded Epoxy (FBE) Coating: FBE coatings are created by electrostatically applying an epoxy powder layer to the pipe surface, which is then cured at high temperatures. This coating offers exceptional corrosion resistance and is suitable for harsh environments and corrosive substances. 4. Polyurethane Coating: Polyurethane coatings provide excellent resistance against abrasion, impact, and corrosion. They are often used for pipes exposed to abrasive materials or requiring additional protection against external damage. 5. Zinc Coating: Also known as galvanized coatings, zinc coatings involve applying a layer of zinc to the pipe's surface. This coating offers excellent corrosion protection, making it suitable for pipes exposed to moisture and aggressive environments. 6. Polyethylene Encasement: Polyethylene encasement involves wrapping the pipe with a layer of polyethylene film or tape. This coating acts as a physical barrier against corrosion and is commonly used in conjunction with other coatings for added protection. To determine the most appropriate coating for ductile iron pipes, it is crucial to consider the specific requirements of the application, such as the type of fluid being transported and the environmental conditions.
- Q: What is the average weight of ductile iron pipe?
- The size and thickness of ductile iron pipe can cause fluctuations in its average weight. Typically, smaller diameters of ductile iron pipe weigh around 3.5 pounds per foot, while larger diameters can exceed 20 pounds per foot. It is essential to acknowledge that these weights are rough estimates and might slightly differ depending on the manufacturer and pipe specifications.
- Q: Is the ambient temperature at minus 20 degrees better with grey cast iron or ductile iron?
- Ductile iron is good, its tensile properties are destined to withstand low temperatures, gray cast iron is a little bit worse.
- Q: How do ductile iron pipes handle seismic movements?
- Ductile iron pipes are designed to withstand seismic movements due to their inherent flexibility and high tensile strength. The material's ductility allows it to bend and deform without fracturing, making it more resistant to stress and strain caused by seismic activity. Additionally, the pipes are typically installed with flexible joints that can absorb and accommodate the movement, further reducing the risk of damage or failure during earthquakes. Overall, ductile iron pipes are a reliable choice for underground infrastructure in seismic-prone areas.
- Q: What is the expected leakage rate of ductile iron pipes?
- The expected leakage rate of ductile iron pipes can vary depending on various factors such as the age and condition of the pipes, the quality of installation, and the presence of any external factors that may impact the integrity of the pipes. However, in general, ductile iron pipes are known for their durability and low leakage rates compared to other types of pipes. According to industry standards and studies, the expected leakage rate of well-maintained and properly installed ductile iron pipes is typically less than 0.5 liters per pipe per day (LPPD). This leakage rate is considered acceptable and meets the requirements set by various regulatory bodies and organizations. It is important to note that regular maintenance and inspections are crucial in maintaining the low leakage rate of ductile iron pipes. By identifying and repairing any potential leaks or damages promptly, the overall leakage rate can be effectively minimized. Furthermore, advancements in manufacturing techniques and improvements in pipe design have led to the development of more leak-resistant ductile iron pipes. These pipes may have even lower expected leakage rates than the industry average, further enhancing their overall performance and reliability. Ultimately, while the expected leakage rate of ductile iron pipes can vary, it is generally considered to be low when properly installed and maintained, making them a reliable choice for various water distribution and transmission systems.
- Q: Can ductile iron pipes be used for wastewater treatment plants?
- Yes, ductile iron pipes can be used for wastewater treatment plants. Ductile iron pipes are known for their strength and durability, making them suitable for handling the harsh and corrosive environment of wastewater treatment plants. These pipes can withstand high pressures and are resistant to corrosion, which is essential in handling wastewater and various chemicals involved in the treatment process. Ductile iron pipes also have the advantage of being easy to install and maintain, with a long service life. Therefore, they are commonly used in wastewater treatment plants for transporting and distributing wastewater throughout the facility.
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DUCTILE IRON PIPE K8 DN1100
- Loading Port:
- China Main Port
- Payment Terms:
- TT OR LC
- Min Order Qty:
- -
- Supply Capability:
- -
OKorder Service Pledge
OKorder Financial Service
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