DUCTILE IRON PIPE K8 DN100

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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.

(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.

Q: Can ductile iron pipes be used for underground fuel storage systems?: No, ductile iron pipes are not suitable for underground fuel storage systems. They are more commonly used for water and sewer applications due to their strength and durability in carrying liquids. Underground fuel storage systems require materials that are specifically designed to handle the corrosive nature of fuel and prevent leaks or contamination, such as double-walled fiberglass or steel tanks.

Q: Can ductile iron pipes be repaired if they are damaged?: Ductile iron pipes can undergo repairs if they sustain damage. The necessary repair method will depend on the extent of the damage. In instances where the pipe is cracked or has small holes, a repair clamp or a stainless-steel sleeve can be utilized to seal the affected area. These approaches offer a temporary solution, allowing water to continue flowing until a more permanent fix can be implemented. For more severe damage, such as significant cracks or broken segments, a complete replacement may be required. This process entails removing the damaged section of the pipe and installing a new piece. It is a specialized task that demands specific equipment and expertise, but it effectively restores the pipe's functionality. It is crucial to note that only trained professionals with experience in working with ductile iron should carry out the repairs. This ensures proper execution and safeguards the integrity and safety of the pipeline system. Regular inspection and maintenance of ductile iron pipes can aid in early detection of potential issues, preventing extensive damage that may necessitate replacement instead of repair.

Q: Are ductile iron pipes suitable for bridge crossings or crossings under roadways?: Yes, ductile iron pipes are suitable for bridge crossings or crossings under roadways. They possess high strength and durability, making them capable of withstanding heavy loads and traffic conditions. Additionally, their flexibility and resistance to external pressures make them an ideal choice for such applications, ensuring long-lasting and reliable performance.

Q: What is the acceptance of cast iron pipe material?: Specific acceptance, first of all in line with national standards, followed by the provisions of the contract, and then the project requirements. General contract and drawings will have the requirements and standards of pipe. I hope I can help you.

Q: Are ductile iron pipes suitable for road crossings?: Yes, ductile iron pipes are suitable for road crossings. Ductile iron is a strong and durable material, making it well-suited for underground installations such as road crossings. The pipes have high tensile strength, which allows them to withstand heavy loads and traffic pressures without cracking or breaking. Ductile iron pipes also have excellent corrosion resistance properties, ensuring their longevity even in harsh environments. Additionally, these pipes are easy to install and maintain, making them a reliable choice for road crossings.

Q: How does ductile iron pipe perform in areas with high soil stability?: Ductile iron pipe performs exceptionally well in areas with high soil stability. Due to its inherent strength and durability, ductile iron pipe can withstand the pressure exerted by the soil without any significant deformation or failure. The high soil stability ensures that there are minimal ground movements, settling, or shifting, which further contributes to the excellent performance of ductile iron pipe. In areas with high soil stability, the pipe is less prone to experiencing external forces or stresses that could potentially cause damage. Ductile iron pipe has a high resistance to corrosion, abrasion, and impact, making it highly suitable for such conditions. The material's robustness allows it to withstand the weight and pressure of the soil, ensuring the structural integrity of the pipe is maintained over time. Moreover, ductile iron pipe's flexibility and joint design contribute to its performance in areas with high soil stability. The pipe's ability to accommodate small movements and minor ground shifts without compromising its integrity is advantageous in these stable soil conditions. The restrained joint system used in ductile iron pipe installations provides additional support and stability, minimizing the risk of pipe dislocation or failure. Overall, ductile iron pipe is a reliable and efficient choice for areas with high soil stability. Its strength, durability, and resistance to external forces make it well-equipped to handle the demands of such environments. Additionally, the pipe's flexibility and joint design ensure that it can adjust to minor soil movements, thus further enhancing its performance in these conditions.

Q: What is the expected bedding and backfill requirements for ductile iron pipes?: To ensure the longevity and proper functioning of ductile iron pipes, it is crucial to meet the expected bedding and backfill requirements. Although these pipes are known for their durability and strength, careful installation is still necessary to prevent any potential damage or compromised performance. The bedding requirements for ductile iron pipes entail establishing a stable and uniform support system to distribute the loads and stresses from the surrounding soil. The pipe should be surrounded by a bedding material that is devoid of rocks, debris, or any sharp objects that could potentially cause harm. Moreover, the bedding material should be adequately compacted to prevent settlement or shifting, which could result in misalignment or pipe failure. Typically, a granular material such as sand or fine aggregate is employed as the bedding material for ductile iron pipes, with a minimum thickness of 6 inches. This material should be evenly placed beneath and around the pipe to provide a continuous support system. Additionally, it should be compacted to at least 90% of the maximum dry density to ensure proper stability and load distribution. As for the backfill requirements, they pertain to the material used to fill the remaining space around the pipe after the bedding has been installed. Similar to the bedding material, the backfill material should be free from rocks, debris, or sharp objects to prevent damage. It should offer support and protection to the pipe while allowing for proper compaction and settling. The backfill material for ductile iron pipes typically consists of a granular substance such as sand or fine aggregate, with a maximum particle size of 1 inch. It should be placed and compacted in layers, ensuring that the compaction is uniform and even around the pipe. Sufficient compaction is crucial to avoid settlement or shifting of the backfill material, which could potentially harm or misalign the pipe. In conclusion, meeting the expected bedding and backfill requirements for ductile iron pipes necessitates the use of a granular material that is free from rocks, debris, or sharp objects. This material should be evenly placed and compacted to provide stable support and protection to the pipe. Adhering to these requirements will help ensure the proper functioning and longevity of ductile iron pipe systems.

Q: What is the manufacturing process of ductile iron pipes? Thank you: Pig iron function: pig iron is strong, wear-resisting, good forging, but pig iron is crisp, cannot forge. Most frequently used: ductile iron covers, ductile iron pipes, ductile iron pipe fittings, ductile iron pipes are widely used in our life.

Q: How long do ductile iron pipes last?: Ductile iron pipes are known for their durability and long lifespan. On average, these pipes can last anywhere between 80 to 100 years, with some even lasting up to 150 years. The longevity of ductile iron pipes is attributed to their robust construction, which enables them to withstand high-pressure environments, resist corrosion, and endure extreme weather conditions. Additionally, ductile iron pipes have a proven track record of reliability and performance, making them a popular choice for water and wastewater infrastructure projects worldwide. Regular inspection and maintenance can further extend the lifespan of ductile iron pipes, ensuring their continued service for many decades.

Q: Advantages and disadvantages of ductile iron pipes?: The ductile iron pipe has a single length of 6 meters and a large wall thickness. The cast iron tube has a single branch length of 3 meters and a thinner wall thickness.

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