DUCTILE IRON PIPE K8 DN100
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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:
(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.
(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.
(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.
(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.
(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.
(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.
- Q: How does ductile iron pipe perform in high-pressure gas applications?
- Ductile iron pipe is an excellent choice for high-pressure gas applications due to its unique characteristics and properties. Firstly, ductile iron pipe is known for its high tensile strength, which allows it to withstand the high pressure exerted by gas flowing through the pipeline. This strength ensures that the pipe can safely contain the gas without any leakage or rupture. Moreover, ductile iron pipe has a high resistance to corrosion, making it suitable for gas applications where the pipeline may come into contact with moisture, chemicals, or other corrosive substances. This resistance to corrosion ensures the longevity of the pipe and minimizes the risk of any damages or failures that could be caused by corrosion. Another advantage of ductile iron pipe in high-pressure gas applications is its ability to handle thermal expansion and contraction. When gas is transported at high pressures, there can be significant temperature variations, leading to expansion and contraction of the pipeline. Ductile iron pipe's flexibility allows it to accommodate these changes without causing any structural issues or compromising its performance. Furthermore, ductile iron pipe has a smooth interior surface, which reduces friction losses and pressure drops, allowing for efficient gas flow. This smoothness also minimizes the chances of gas impurities or debris getting trapped, which could potentially cause blockages or flow disruptions. In summary, ductile iron pipe is a reliable and durable choice for high-pressure gas applications. Its high tensile strength, corrosion resistance, ability to handle thermal expansion, and smooth interior surface all contribute to its excellent performance in such demanding conditions.
- Q: The difference between flexible joint cast iron pipe and flexible anti-seismic cast iron pipe
- The appendix is selected so that readers can understand the design, construction and other contents of the ductile iron pipe. This book can be used for the manufacture and application of ductile iron pipe in the field of scientific research personnel, designers, production personnel, construction personnel, management personnel to read.
- Q: Are ductile iron pipes resistant to impact damage?
- Yes, ductile iron pipes are highly resistant to impact damage due to their inherent strength and durability.
- Q: Can ductile iron pipe be used for directional drilling?
- Yes, ductile iron pipe can be used for directional drilling. It is a strong and durable material that can withstand the stresses and forces encountered during directional drilling operations. Its flexibility and resistance to damage make it a suitable choice for this application.
- Q: What are the advantages of using ductile iron pipe over concrete pipe?
- Using ductile iron pipe instead of concrete pipe offers several advantages. To begin with, ductile iron pipe has a higher strength-to-weight ratio, making it capable of withstanding higher pressure and loads while being lighter. This makes it easier to handle and install, ultimately reducing labor costs and saving time. Additionally, ductile iron pipe has superior corrosion resistance, making it less susceptible to rust or degradation over time. This extends its lifespan and reduces the need for frequent repairs or replacements, making it a more cost-effective option in the long run. Moreover, ductile iron pipe is more flexible and resilient compared to concrete pipe. It can withstand ground movement, settling, and other environmental factors without cracking or breaking. This reduces maintenance and repair costs, ensuring its durability. Furthermore, ductile iron pipe has a smoother interior surface, resulting in improved flow characteristics and reduced friction. This allows for more efficient transportation of fluids and minimizes the risk of clogs or blockages, guaranteeing uninterrupted flow. Lastly, ductile iron pipe is highly versatile and suitable for a wide range of applications. It can be used for both above-ground and underground installations, making it ideal for various infrastructure projects such as water supply systems, wastewater treatment plants, and industrial applications. In conclusion, the advantages of using ductile iron pipe over concrete pipe include its higher strength-to-weight ratio, superior corrosion resistance, better flexibility and resilience, smoother interior surface, and versatility. These benefits make it a reliable and cost-effective choice for various infrastructure projects.
- Q: How are ductile iron pipes protected against internal corrosion?
- Ductile iron pipes are protected against internal corrosion through a combination of various preventive measures. One of the primary methods is the application of a protective coating on the inner surface of the pipe. This coating acts as a barrier between the pipe and the transported fluid, preventing direct contact and minimizing the chances of corrosion. Another common method used is the application of a cement mortar lining. This lining further enhances the protective barrier, reducing the likelihood of corrosion even in aggressive environments. The cement mortar also provides a smooth surface, reducing friction and improving the flow of water or other fluids through the pipe. In addition to coatings and linings, ductile iron pipes are often designed with corrosion-resistant alloys or additives. These alloys, such as zinc or epoxy, are added during the manufacturing process and provide an extra layer of protection against internal corrosion. They act as sacrificial anodes, corroding over time to protect the underlying iron from degradation. Regular maintenance and inspection are also crucial in protecting ductile iron pipes against internal corrosion. Monitoring the condition of the protective coatings, identifying any signs of degradation or damage, and promptly addressing any issues are essential to ensure the long-term integrity of the pipes. Overall, a combination of protective coatings, cement mortar linings, corrosion-resistant alloys, and regular maintenance efforts work together to effectively protect ductile iron pipes against internal corrosion, extending their lifespan and ensuring the safe transportation of fluids.
- Q: Can ductile iron pipes be used for underground irrigation systems?
- Yes, ductile iron pipes can be used for underground irrigation systems. Ductile iron is a strong and durable material that is resistant to corrosion and can withstand the pressure and load requirements of irrigation systems. It is commonly used in underground applications due to its longevity and reliability.
- Q: What is the expected internal lining material for ductile iron pipes?
- The expected internal lining material for ductile iron pipes is typically cement mortar lining or polyethylene lining. Cement mortar lining provides a protective coating to the interior surface of the ductile iron pipe, preventing corrosion and extending its lifespan. On the other hand, polyethylene lining is a thermoplastic material that offers resistance to corrosion, abrasion, and chemicals, making it suitable for applications where aggressive substances are present or when the water quality is poor. Both lining materials have their advantages and are commonly used in the industry, depending on the specific requirements and conditions of the project.
- Q: How does ductile iron pipe perform in areas with high water hammer?
- Areas with high water hammer are well-suited for the use of ductile iron pipe, as it exhibits exceptional performance in these conditions. The robustness and durability of ductile iron enable it to withstand the forceful impact of water hammer without experiencing significant damage. Water hammer is characterized by a sudden surge in pressure resulting from the rapid alteration of water flow direction or velocity, often occurring when valves are swiftly closed. This abrupt pressure change places substantial stress on pipes, potentially leading to ruptures or failures. Nevertheless, ductile iron pipes possess outstanding resistance to such impact due to their unique composition and manufacturing processes. These pipes are comprised of a blend of iron, carbon, and small quantities of other elements like silicon and magnesium. The formation of graphite nodules during manufacturing grants ductile iron its exceptional strength and flexibility, rendering it less prone to cracking or breaking under pressure. In environments where water hammer is prevalent, ductile iron pipe's inherent strength and resilience allow it to absorb and dissipate the force generated by water hammer events. Its capacity to endure sudden pressure changes aids in preventing pipe failures, thereby minimizing the risk of leaks or bursts. Furthermore, the smooth inner surface of ductile iron pipes reduces the likelihood of water hammer incidents by minimizing turbulence and maintaining a steady flow. This particular attribute assists in mitigating the impact of water hammer on the pipe system. Overall, ductile iron pipe emerges as an ideal choice for areas prone to high water hammer due to its exceptional strength, impact resistance, and ability to withstand abrupt pressure changes. Its performance under such conditions ensures the longevity and dependability of water distribution systems.
- Q: How do ductile iron pipes handle ground movement due to tree roots?
- Ductile iron pipes have excellent resistance to ground movement caused by tree roots. The material's high strength and flexibility allow it to withstand root penetration and continue to function effectively. Additionally, the joints in ductile iron pipes are designed to accommodate some degree of movement, further minimizing the impact of tree roots on the pipe's integrity.
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DUCTILE IRON PIPE K8 DN100
- Loading Port:
- China Main Port
- Payment Terms:
- TT OR LC
- Min Order Qty:
- -
- Supply Capability:
- -
OKorder Service Pledge
OKorder Financial Service
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