DUCTILE IRON PIPE C Class DN1600
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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:
(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.
(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.
(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.
(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.
(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.
(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.
- Q:Water supply pipe is ductile iron, then it's fittings and valves and other parts must be ductile iron?
- Ductile iron pipe end rubber ring interface should belong to flexible connection. It should be the way to connect the clamps. Then, the valve is also connected to the card sleeve connection.
- Q:How does ductile iron pipe perform in high-velocity flow conditions?
- Ductile iron pipe performs well in high-velocity flow conditions. Its inherent strength and durability make it resistant to the forces of high-velocity flow, minimizing the risk of damage or failure. The material's ability to withstand pressure surges and turbulence ensures reliable performance even in demanding flow conditions.
- Q:How does the white iron appear in the case of ductile iron?
- If it is to solve the white cast, the casting can be annealed.To prevent a chill in the casting, it is important to know your entire casting process to find the cause and the solution.
- Q:What are the disadvantages of using ductile iron pipe?
- Some of the disadvantages of using ductile iron pipe include its relatively high cost compared to other materials, its susceptibility to corrosion over time, and its heavy weight which can make installation more challenging. Additionally, ductile iron pipe may require more maintenance and repairs due to potential cracking or leaking.
- Q:How does ductile iron pipe compare to PVC pipe in terms of performance and cost?
- Ductile iron pipe and PVC pipe have different characteristics in terms of performance and cost. Ductile iron pipe is known for its strength, durability, and ability to withstand high pressure and heavy loads, making it ideal for applications that require robust performance such as water distribution systems. On the other hand, PVC pipe is lightweight, corrosion-resistant, and more flexible, making it suitable for above-ground and non-pressurized applications like drainage systems. In terms of cost, PVC pipe is generally less expensive than ductile iron pipe, especially for smaller diameter pipes. However, as the diameter increases, ductile iron pipe becomes more cost-effective due to its superior strength and longer lifespan, which reduces maintenance and replacement costs over time. Ultimately, the choice between ductile iron and PVC pipe depends on the specific application, budget, and desired performance characteristics.
- Q:Can ductile iron pipe be used in corrosive environments?
- Ductile iron pipe is capable of being utilized in environments that are corrosive. Ductile iron is renowned for its ability to withstand corrosion and has been extensively employed in diverse applications where resistance to corrosion is necessary. The resistance of ductile iron to corrosion is attributed to the formation of a natural protective oxide layer on its surface, which acts as a barrier against corrosive substances. Furthermore, ductile iron pipes can be coated with different protective coatings such as polyethylene or epoxy to augment their resistance to corrosion. These coatings furnish an additional layer of protection, rendering ductile iron pipes appropriate for deployment in highly corrosive settings like wastewater treatment plants, industrial plants, and marine applications. Nevertheless, it is crucial to take into account the specific corrosive substances present in the environment and seek guidance from experts or adhere to industry standards to guarantee the proper implementation of coating and maintenance practices for long-term performance and durability.
- Q:Can ductile iron pipe be used for chemical processing plant applications?
- Yes, ductile iron pipe can be used for chemical processing plant applications. It is durable, corrosion-resistant, and has high tensile strength, making it suitable for transporting various chemicals and fluids in such environments. Additionally, its flexibility and ease of installation make it a practical choice for piping systems in chemical processing plants.
- Q:Can ductile iron pipes be used for geothermal systems?
- Yes, ductile iron pipes can be used for geothermal systems. Ductile iron pipes have excellent strength and durability, making them suitable for handling the high temperatures and pressures typically encountered in geothermal systems. Their corrosion resistance and flexibility also make them a reliable choice for transporting geothermal fluid efficiently.
- Q:Can ductile iron pipes be used for bridge piers?
- Yes, ductile iron pipes can be used for bridge piers. Ductile iron is a strong and durable material that can withstand heavy loads and provide structural support, making it suitable for bridge construction.
- Q:DN1800 can the length of ductile iron pipes be several meters? What is the total weight?
- Ductile cast iron pipe after annealing, the microstructure is ferrite and pearlite, good mechanical properties, excellent corrosion resistance, good ductility, good sealing effect, simple installation, mainly for municipal, industrial and mining enterprises, water supply, gas, oil etc..
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DUCTILE IRON PIPE C Class DN1600
- Loading Port:
- China Main Port
- Payment Terms:
- TT OR LC
- Min Order Qty:
- -
- Supply Capability:
- -
OKorder Service Pledge
OKorder Financial Service
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