DUCTILE IRON PIPE C Class DN1200
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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:
(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.
(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.
(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.
(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.
(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.
(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.
- Q: Do ductile iron pipes require additional protection against external factors?
- Yes, ductile iron pipes do require additional protection against external factors. While ductile iron is known for its strength and durability, it is still susceptible to corrosion and other external threats that can lead to pipe failure. One of the main external factors that ductile iron pipes need protection from is corrosion. Corrosion can occur due to the presence of certain chemicals in soil or water, and it can weaken the pipe over time. To protect against corrosion, ductile iron pipes are often coated with an external protective layer such as polyethylene or zinc. This coating acts as a barrier between the pipe and the corrosive elements, extending the lifespan of the pipe. In addition to corrosion, ductile iron pipes may also require protection against physical damage. These pipes are typically buried underground, making them vulnerable to external forces such as heavy machinery, ground movement, or even vandalism. To safeguard against physical damage, ductile iron pipes can be encased in concrete or surrounded by a protective sleeve or casing. Furthermore, ductile iron pipes may need protection against soil conditions that could potentially cause pipe movement or shifting. In areas with unstable soil, additional measures such as proper bedding and backfilling techniques, as well as the use of anchoring devices, may be necessary to ensure the stability and integrity of the pipes. In summary, while ductile iron pipes are robust, they still require additional protection against external factors. This can include corrosion protection, physical damage prevention, and measures to address soil conditions. By implementing these protective measures, the lifespan and performance of ductile iron pipes can be significantly extended, ensuring the reliable conveyance of water and other fluids.
- Q: What are the different coating thickness options for ductile iron pipe?
- The coating thickness options available for ductile iron pipe can vary depending on the specific application and requirements. Typically, there are three commonly used coating thickness options for ductile iron pipe: 1. Standard Thickness: Normally, the coating thickness for ductile iron pipe falls within the range of 200 to 250 microns (8-10 mils). This thickness is generally sufficient to protect against corrosion and abrasion in most soil and water conditions. 2. Increased Thickness: In certain cases, when the pipe is exposed to more aggressive environments or requires a longer lifespan, it may be necessary to use a thicker coating. This can range from 300 to 500 microns (12-20 mils) or even more, depending on the specific requirements. 3. Specialized Coatings: For particularly demanding applications, specialized coatings may be utilized. These coatings offer even greater protection against corrosion, abrasion, or chemical exposure. The thickness of these specialized coatings can vary significantly depending on the specific coating material and application requirements. It is important to emphasize that the selection of coating thickness should be based on a comprehensive evaluation of the environmental conditions, intended lifespan, and any relevant industry standards or specifications. It is advisable to consult with a coating manufacturer or corrosion specialist to determine the appropriate coating thickness for a specific ductile iron pipe application.
- Q: What are some common applications for ductile iron pipe?
- Ductile iron pipe is commonly used in various applications including water and wastewater systems, underground drainage systems, oil and gas pipelines, industrial piping systems, and fire protection systems. Its strength, durability, and resistance to corrosion make it suitable for these applications, ensuring reliable and long-lasting performance.
- Q: Are ductile iron pipes suitable for deep burial installations?
- Yes, ductile iron pipes are suitable for deep burial installations. Ductile iron pipes have excellent strength and durability, making them ideal for underground applications. They can withstand the pressure and weight of the soil and any potential external forces. Additionally, ductile iron pipes have a high resistance to corrosion, which is crucial for long-term performance in buried environments. Their flexibility also allows them to withstand ground movements and settle without breaking. Overall, ductile iron pipes are a reliable and cost-effective choice for deep burial installations.
- Q: Are there any special coatings or linings available for ductile iron pipe?
- Yes, there are special coatings and linings available for ductile iron pipe. These coatings and linings are designed to enhance the durability and longevity of the pipe by providing protection against corrosion, abrasion, and other external factors. Some commonly used coatings and linings for ductile iron pipe include cement mortar lining, polyethylene encasement, and epoxy coatings. These protective measures help to extend the lifespan of the ductile iron pipe and ensure reliable performance in various applications.
- Q: Can ductile iron pipes be used for stormwater management?
- Yes, ductile iron pipes can be used for stormwater management. Ductile iron is a strong and durable material that can withstand the pressure and load of stormwater. It is resistant to corrosion, making it suitable for long-term use in stormwater management systems. Additionally, ductile iron pipes have a smooth interior surface, facilitating a smooth flow of water and reducing the risk of blockages.
- Q: Are ductile iron pipes suitable for potable water applications?
- Yes, ductile iron pipes are suitable for potable water applications. Ductile iron pipes have been used in water distribution systems for many years and have proven to be reliable and durable. They are highly resistant to corrosion, which is important for maintaining the quality of potable water. Ductile iron pipes also have a high tensile strength, making them less prone to breakage or leakage. Additionally, they have a smooth interior surface that helps in maintaining water flow and preventing the buildup of deposits or contaminants. Overall, ductile iron pipes are a suitable choice for potable water applications due to their strength, durability, and corrosion resistance.
- Q: Can ductile iron pipes be used for trenchless installations?
- Yes, ductile iron pipes can be used for trenchless installations. Trenchless methods such as horizontal directional drilling (HDD) and pipe bursting have become popular alternatives to traditional open-cut trenching for installing underground utilities. Ductile iron pipes are suitable for trenchless installations due to their strength, durability, and flexibility. They can withstand the forces involved in HDD and pipe bursting processes without compromising their structural integrity. Additionally, ductile iron pipes have excellent resistance to corrosion, making them a reliable choice for trenchless applications.
- Q: Are ductile iron pipes compatible with other pipe materials?
- Yes, ductile iron pipes are compatible with other pipe materials. They can be connected to pipes made of various materials such as PVC, HDPE, steel, and more, using appropriate fittings and connectors.
- Q: What is the expected leakage rate of ductile iron pipes?
- The leakage rate of ductile iron pipes can vary depending on several factors, including pipe age, condition, installation quality, and external influences on pipe integrity. However, in comparison to other pipe types, ductile iron pipes are renowned for their durability and low leakage rates. Based on industry standards and studies, well-maintained and correctly installed ductile iron pipes typically have an expected leakage rate of less than 0.5 liters per pipe per day (LPPD). This leakage rate meets the requirements set by regulatory bodies and organizations, and is considered acceptable. It is crucial to emphasize that regular maintenance and inspections are vital in sustaining the low leakage rate of ductile iron pipes. Prompt identification and repair of potential leaks or damages can effectively minimize the overall leakage rate. Moreover, advancements in manufacturing techniques and pipe design have led to the creation of more leak-resistant ductile iron pipes. These pipes may have even lower expected leakage rates than the industry average, further improving their performance and reliability. Ultimately, when properly installed and maintained, ductile iron pipes are a reliable choice for various water distribution and transmission systems, as their expected leakage rate is generally low.
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DUCTILE IRON PIPE C Class DN1200
- Loading Port:
- China Main Port
- Payment Terms:
- TT OR LC
- Min Order Qty:
- -
- Supply Capability:
- -
OKorder Service Pledge
OKorder Financial Service
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