DUCTILE IRON PIPE C Class DN100

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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.

(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.

Q:Can ductile iron pipes be used in areas with high soil acidity?: To ensure the durability and performance of ductile iron pipes in areas with high soil acidity, certain precautions should be taken. Ductile iron pipes are renowned for their strength, durability, and resistance to corrosion, making them suitable for various soil conditions, including those with high acidity. However, the presence of high soil acidity can still pose a potential risk to ductile iron pipes over time. Acidic soils can accelerate the corrosion process, leading to the degradation of the pipe material. To mitigate this risk, the following measures can be implemented: 1. Protective Coatings: Applying protective coatings, such as epoxy or polyethylene, to the outer surface of the pipes adds an extra layer of defense against soil acidity. These coatings act as a barrier, preventing direct contact between the pipe and the corrosive soil. 2. pH Adjustment: Adjusting the pH levels of the soil can help reduce its acidity. This can be achieved by incorporating lime or other neutralizing agents into the soil, creating a more favorable environment for the ductile iron pipes. 3. Cathodic Protection: Employing cathodic protection systems is an effective method to prevent corrosion in ductile iron pipes. This technique involves utilizing sacrificial anodes or impressed current systems to generate a protective electrical current that counteracts the corrosive effects of the soil. 4. Regular Inspections: Conducting periodic inspections is crucial to monitor the condition of the ductile iron pipes in high soil acidity areas. This enables early detection of any corrosion or degradation, facilitating timely repairs or replacements. By implementing these measures, ductile iron pipes can be effectively utilized in areas with high soil acidity, guaranteeing long-term performance and minimizing the risks associated with corrosive soils. However, it is advisable to consult experts or engineers familiar with local soil conditions and project requirements to determine the most suitable materials and protective measures.

Q:Are ductile iron pipes suitable for installation in areas with high soil settlement and consolidation?: Ductile iron pipes are generally considered suitable for installation in areas with high soil settlement and consolidation. One of the key advantages of ductile iron pipes is their ability to withstand external loads and accommodate ground movement. Ductile iron pipes are known for their high strength and flexibility, making them more resistant to soil settlement and consolidation compared to other pipe materials. They have a higher tensile strength and can withstand heavy loads and ground vibrations without cracking or breaking. This makes them suitable for areas where the soil is prone to settlement and consolidation. Furthermore, ductile iron pipes have a high resistance to corrosion and can withstand aggressive soil conditions, which is often associated with areas prone to settlement and consolidation. They are also less susceptible to damage from external factors such as roots or rocks, which further enhances their suitability for installation in such areas. It is important, however, to consider the specific conditions of the site and consult with engineers or experts familiar with the local soil conditions. Factors such as the magnitude and rate of settlement, soil type, groundwater levels, and construction methods should be taken into account when determining the appropriateness of ductile iron pipes for installation in areas with high soil settlement and consolidation. In conclusion, ductile iron pipes are generally suitable for installation in areas with high soil settlement and consolidation. Their high strength, flexibility, resistance to corrosion, and ability to withstand external loads make them a reliable choice for such conditions. Nonetheless, it is always recommended to assess the specific site conditions and consult with professionals to ensure the most appropriate pipe material is chosen for each project.

Q:Can ductile iron pipe be used for cooling water systems?: Certainly, cooling water systems can utilize ductile iron pipe. With its exceptional corrosion resistance, remarkable tensile strength, and ability to withstand high-pressure scenarios, ductile iron pipe proves itself suitable for a range of applications, including cooling water systems. Its durability and versatility ensure the efficient transportation and distribution of cooling water, eliminating the likelihood of leakage or malfunction. Moreover, ductile iron pipe is renowned for its extended lifespan and minimal upkeep demands, rendering it an economically sound option for cooling water systems.

Q:Can ductile iron pipe be used for underground applications?: Yes, ductile iron pipe can be used for underground applications. Ductile iron pipe is known for its strength and durability, making it suitable for various underground applications such as water and sewage systems, gas pipelines, and irrigation systems. Its high resistance to corrosion and external loads makes it a reliable choice for underground installations where long-term performance and structural integrity are important factors. Additionally, ductile iron pipe's flexibility allows it to withstand ground movement and settle without cracking or breaking, making it a suitable option for areas prone to seismic activity.

Q:Can ductile iron pipes be used for underground utilities?: Underground utilities can indeed utilize ductile iron pipes. Renowned for their robustness, strength, and ability to withstand external pressure, ductile iron pipes prove to be a fitting option for subterranean applications demanding remarkable load-bearing capacity, such as utility installations. Furthermore, these pipes exhibit resistance to corrosion, a crucial attribute for underground environments that subject the pipes to dampness and soil conditions. Moreover, ductile iron pipes surpass alternative materials in terms of service life, thereby reducing the necessity for frequent replacements and maintenance. Consequently, ductile iron pipes find widespread application in underground utilities, encompassing water distribution, sewage systems, and gas pipelines.

Q:Principles for the antiseptic treatment of ductile iron pipes: 4. epoxy ceramic liningEpoxy ceramic lining is suitable for sewage pipes and gas pipelines, but because of its difficult manufacturing process and high cost, it has some limitations in its use. Epoxy ceramic lining has a high adhesion and finish. It is an excellent anti-corrosion coating.5. aluminate cement coating or sulphate cement coatingThese two special cement coatings are suitable for internal corrosion protection of nodular iron pipes used in sewage pipes to improve the corrosion resistance of acid and alkali components in sewage.

Q:How does ductile iron pipe perform in seismic areas?: Ductile iron pipe performs well in seismic areas due to its inherent strength and flexibility. Its ability to withstand ground movement and vibrations makes it a reliable choice for underground infrastructure in regions prone to earthquakes. Additionally, its robust construction and high resistance to corrosion and damage ensure its durability and safety even in seismically active zones.

Q:It's not easy to drill ductile iron with cobalt high speed steel bit. Please help to point it out: Determine the authentic M35 cobalt bit, which is about 65HRC in hardness. General workpiece hardness of about 45HRC or less of the problem.

Q:What are the advantages of using ductile iron pipe over concrete pipe?: There are several advantages of using ductile iron pipe over concrete pipe. Firstly, ductile iron pipe has superior strength and durability, with a higher resistance to cracking and breaking compared to concrete pipe. This makes it ideal for underground applications where it is subjected to heavy loads and pressure. Secondly, ductile iron pipe has a longer service life, typically lasting 50 to 100 years, compared to the 30 to 50-year lifespan of concrete pipe. Additionally, ductile iron pipe is easier to install and maintain, as it is lighter in weight and requires fewer joints. It also offers better flow capacity, reducing head loss and improving overall system efficiency. Lastly, ductile iron pipe is more resistant to corrosion, ensuring long-term reliability and reduced maintenance costs.

Q:Are ductile iron pipes available in different wall thicknesses?: Ductile iron pipes come in various wall thicknesses, catering to diverse requirements and applications. Manufacturers produce ductile iron pipes with different wall thicknesses, aligning them with specific needs. Determining the wall thickness of a ductile iron pipe involves considering factors such as diameter, internal pressure tolerance, and soil conditions for installation. Pipes with thicker walls are ideal for higher pressure situations or challenging soil conditions. Conversely, thinner-walled pipes may suffice for lower pressure scenarios. The availability of various wall thicknesses offers flexibility in selecting the most suitable ductile iron pipe for individual projects. This ensures efficient and secure transportation of fluids or gases through the pipes.

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