DUCTILE IRON PIPE C Class DN80
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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:
(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.
(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.
(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.
(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.
(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.
(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.
- Q: How is ductile iron pipe different from cast iron pipe?
- Ductile iron pipe is different from cast iron pipe in terms of its composition and strength. Ductile iron pipe is made from a type of iron known as ductile iron, which contains small amounts of carbon and other elements that enhance its flexibility and toughness. Cast iron pipe, on the other hand, is made from cast iron, which is more brittle and less flexible than ductile iron. This makes ductile iron pipe more resistant to cracking and breaking, making it suitable for high-pressure applications.
- Q: What is the expected deflection range for ductile iron pipes?
- The expected deflection range for ductile iron pipes typically falls within the range of 2-5% of the pipe's diameter.
- Q: Can ductile iron pipes be recycled?
- Indeed, it is possible to recycle ductile iron pipes. Ductile iron, a form of cast iron, possesses exceptional strength and endurance, rendering it a favored selection for numerous purposes, such as water and sewage pipelines. Once these pipes have surpassed their useful lifespan, they can undergo recycling and be transformed into fresh merchandise. The recycling procedure comprises the fusion of the ductile iron pipes to extract the iron, subsequently serving as a raw material for the creation of novel ductile iron goods. By recycling ductile iron pipes, not only do we conserve natural resources, but we also diminish the environmental impact associated with mining and the production of new substances.
- Q: Are ductile iron pipes resistant to chemicals or solvents?
- Ductile iron pipes are generally resistant to a wide range of chemicals and solvents. This is due to their composition, which includes a high percentage of iron and carbon, along with small amounts of other alloying elements like silicon, manganese, and magnesium. These alloying elements contribute to the overall strength and durability of ductile iron pipes, making them highly resistant to corrosion and chemical attack. However, it is important to note that the resistance of ductile iron pipes to chemicals and solvents can vary depending on the specific substance and its concentration. Some aggressive chemicals or solvents, particularly those with high acidity or alkalinity, may cause gradual corrosion or degradation of the pipe material over time. In such cases, it is advisable to consult with the pipe manufacturer or a professional engineer to ensure the compatibility of the pipe with the specific chemicals or solvents being used. Additionally, proper installation and maintenance practices play a crucial role in maintaining the chemical resistance of ductile iron pipes. Regular inspection, cleaning, and protective coatings can help to prolong the lifespan and performance of the pipes in the presence of various chemicals or solvents.
- Q: What is the typical lifespan of ductile iron pipe?
- The typical lifespan of ductile iron pipe can vary depending on various factors such as the quality of the pipe, the conditions it is exposed to, and the maintenance practices employed. However, on average, ductile iron pipe has a lifespan of around 100 years. This is due to its inherent strength and durability, which allows it to withstand high pressure and various environmental conditions. Additionally, ductile iron pipe is often coated with protective materials such as cement mortar lining or polyethylene encasement, further enhancing its longevity. Regular inspections and maintenance can also help extend the lifespan of ductile iron pipe, ensuring that any issues or potential damages are identified and addressed promptly.
- Q: Can ductile iron pipes be used in areas with high soil acidity and alkalinity?
- Yes, ductile iron pipes can be used in areas with high soil acidity and alkalinity. Ductile iron is highly resistant to corrosion and can withstand extreme pH levels, making it suitable for such environments.
- Q: Ductile iron pipe connection mode
- The connection mode of ductile iron pipe installation program: clean up the socket socket to clean up on the apron, apron, pipe (tube), Jack in appearance and rubber brush lubricant to push the pipe into socket to check.
- Q: Do ductile iron pipes require pressure testing before installation?
- Yes, ductile iron pipes do require pressure testing before installation. Pressure testing is a crucial step in ensuring the integrity and safety of the pipes. It helps to identify any leaks, weak spots, or defects in the pipes before they are put into service. Pressure testing involves subjecting the pipes to higher than normal operating pressures to check if they can withstand the expected pressure without any failure. This process helps to prevent potential issues such as leaks, bursts, or failures that could lead to water loss, property damage, or even accidents. Therefore, pressure testing is an essential requirement for ductile iron pipes to ensure their reliability and long-term performance.
- Q: What are the advantages of using ductile iron pipes over other materials?
- Using ductile iron pipes instead of other materials offers several advantages. To begin with, ductile iron pipes have a higher level of strength and durability compared to materials like PVC, HDPE, or concrete pipes. They possess a high tensile strength, enabling them to withstand greater pressure and handle heavy loads without cracking or breaking. This makes them suitable for a range of applications, including water and sewage systems, as well as industrial pipelines. Additionally, ductile iron pipes exhibit excellent resistance to corrosion. They typically feature a protective coating, such as zinc or epoxy, which prevents the formation of rust and extends their lifespan. This makes them ideal for underground installations or areas with aggressive soil conditions or corrosive substances. Furthermore, ductile iron pipes offer flexibility. They can be manufactured in various lengths, diameters, and angles, allowing for easy installation and adaptation to different project requirements. Moreover, their flexibility enables them to withstand ground movements, such as settlement or seismic activities, without causing significant damage. Moreover, ductile iron pipes have a smooth internal surface, which reduces friction and enhances flow efficiency. This results in reduced energy consumption for pumping systems and lower maintenance costs. Additionally, the smooth surface minimizes the risk of deposits or clogs, ensuring a consistent and uninterrupted flow of fluids. Lastly, ductile iron pipes boast a long service life. With proper installation and maintenance, they can last for over 100 years. This longevity not only reduces the need for frequent replacements but also provides a sustainable and cost-effective solution for infrastructure projects. In conclusion, the utilization of ductile iron pipes offers numerous advantages over other materials. These include superior strength, corrosion resistance, flexibility, a smooth internal surface, and a long service life. These qualities make them a reliable choice for various applications, providing efficient and durable solutions for water, sewage, and industrial pipelines.
- Q: Is the crankshaft material forged or ductile iron?
- Cast iron can not be forged, only steel, malleable iron can not be forged, only the crankshaft is particularly hot, can not meet the strength of the hardening when forging
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DUCTILE IRON PIPE C Class DN80
- Ref Price:
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- Loading Port:
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