• DUCTILE IRON PIPE  C Class DN80 System 1
  • DUCTILE IRON PIPE  C Class DN80 System 2
DUCTILE IRON PIPE  C Class DN80

DUCTILE IRON PIPE C Class DN80

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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.

(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.


Q: What are the typical applications for ductile iron pipes?
Due to their unique properties and advantages, ductile iron pipes are commonly utilized in a wide range of applications. Some of the typical uses for these pipes include the following: 1. Water Supply Systems: Ductile iron pipes are extensively employed in municipal water distribution networks and other water supply systems. They are highly resistant to corrosion and possess remarkable durability. Their ability to withstand high pressure and provide a long service life makes them ideal for transporting potable water. 2. Wastewater and Sewage Systems: Ductile iron pipes are also widely utilized in wastewater and sewage systems. Their strength and resistance to chemical corrosion enable them to effectively transport sewage and other wastewater. These pipes are commonly found in underground sewer lines, sewer force mains, and wastewater treatment plants. 3. Industrial Applications: Ductile iron pipes find applications in various industrial sectors. They are commonly used for transporting different types of fluids, such as chemicals, slurries, and abrasive substances. Their strength, toughness, and resistance to external loads make them suitable for industrial pipelines in power plants, refineries, and mining operations. 4. Irrigation Systems: Ductile iron pipes are frequently employed in irrigation systems for agricultural purposes, landscaping, and golf courses. These pipes can withstand high water pressure and provide a reliable solution for transporting water over long distances. Their corrosion resistance ensures that water quality is maintained, while their durability reduces the need for frequent maintenance. 5. Fire Protection Systems: Ductile iron pipes are widely used in fire protection systems, including sprinkler systems and fire hydrants. Their strength and ability to withstand high pressure make them suitable for quickly delivering water during fire emergencies. Additionally, these pipes are resistant to heat, making them a reliable choice for fire protection applications. In conclusion, ductile iron pipes are versatile and extensively used in various applications, including water supply systems, wastewater and sewage systems, industrial pipelines, irrigation systems, and fire protection systems. Their durability, corrosion resistance, and ability to withstand high pressure make them a preferred choice for these applications.
Q: What are the typical pressure surge protection measures for ductile iron pipe?
To ensure the integrity and longevity of ductile iron pipe, various measures are commonly employed to protect against pressure surges. These measures encompass the following: 1. Surge tanks serve as effective tools for absorbing and mitigating the impact of pressure surges on ductile iron pipe. These tanks are typically positioned strategically at critical points in the pipeline system, such as near valves or pump stations, providing a reservoir to contain excess pressure. 2. Air release valves are indispensable components within ductile iron pipe systems, serving the purpose of releasing trapped air and preventing the formation of air pockets. These valves maintain a stable pressure within the pipe, reducing the risk of pressure surges during operation or abrupt changes in flow. 3. Pressure relief valves are designed to safeguard ductile iron pipes by releasing excessive pressure when it surpasses a predetermined threshold. These valves are usually installed at strategic locations in the pipeline system and programmed to open when the pressure exceeds a safe limit, diverting the excess pressure to safeguard the pipe from damage. 4. Surge suppressors are devices installed in ductile iron pipe systems to absorb and dissipate pressure surges. These devices function as shock absorbers, lessening the impact of pressure fluctuations and protecting the pipe from harm. Surge suppressors are particularly effective in situations where pressure surges occur frequently or are severe. 5. Ensuring an appropriate pipe wall thickness is another critical measure for pressure surge protection in ductile iron pipe. By selecting a pipe with the correct wall thickness, engineers can guarantee the pipe's ability to withstand the pressure surges it may encounter during operation. This measure helps prevent pipe failure or rupture caused by excessive pressure. It is essential to note that the specific pressure surge protection measures employed for ductile iron pipe may vary depending on factors such as the application, pipe size, operating conditions, and regulatory requirements. Consulting experts in pipeline engineering and design is imperative to determine the most suitable pressure surge protection measures for a particular ductile iron pipe system.
Q: Can ductile iron pipes be used in areas with high levels of hydrogen sulfide gas and corrosion potential?
Before making a decision, it is important to take certain factors into consideration when considering the use of ductile iron pipes in areas with high levels of hydrogen sulfide gas and corrosion potential. Ductile iron pipes display a strong resistance to corrosion, particularly when they are adequately protected with external coatings and linings. This characteristic makes them appropriate for environments with moderate levels of hydrogen sulfide gas and corrosion potential. Nevertheless, in areas with exceedingly high levels of hydrogen sulfide gas and severe corrosion potential, alternative materials such as corrosion-resistant alloys or specially coated pipes may be more suitable. To determine the suitability of ductile iron pipes, conducting a thorough evaluation of the specific conditions in the area is crucial. Factors such as the concentration of hydrogen sulfide gas, the presence of other corrosive elements or chemicals, and the overall corrosiveness of the environment should be taken into account. Furthermore, consulting the local regulations and industry standards is essential to ensure compliance and safety. In conclusion, while ductile iron pipes can withstand moderate levels of hydrogen sulfide gas and corrosion potential, it is necessary to conduct a comprehensive assessment of the specific conditions. In areas with high levels of hydrogen sulfide gas and severe corrosion potential, consulting with experts in the field and considering alternative materials may be required.
Q: Are ductile iron pipes suitable for trenchless pipe ramming installations?
Yes, ductile iron pipes are suitable for trenchless pipe ramming installations. Ductile iron is a strong and durable material that can withstand the impact and stress of the ramming process. It has excellent tensile strength and can resist cracking or breaking under pressure. Additionally, ductile iron pipes are resistant to corrosion, making them a suitable choice for underground installations. The smooth interior surface of ductile iron pipes also facilitates the flow of fluids or gases. Overall, ductile iron pipes are a reliable and cost-effective option for trenchless pipe ramming installations.
Q: Can ductile iron pipes be used for slurry transportation?
Yes, ductile iron pipes can be used for slurry transportation. Ductile iron pipes are known for their high strength and durability, making them suitable for various applications including slurry transportation. Slurry is a mixture of solid particles and a liquid, which can be abrasive and corrosive. Ductile iron pipes have excellent resistance to abrasion, corrosion, and erosion, making them capable of handling the challenges posed by slurry transportation. Additionally, ductile iron pipes offer a smooth inner surface, reducing friction and improving the flow of slurry. Therefore, ductile iron pipes are a reliable choice for slurry transportation systems in industries such as mining, wastewater treatment, and oil and gas.
Q: How can the ductile iron pipes be treated with corrosion protection?
Epoxy coal tar coatingThe epoxy coal tar coating is not only suitable for gas pipelines, but also for sewage pipes. It is a two component coating with a high adhesion and a very smooth surface
Q: What is the maximum temperature that ductile iron pipes can handle?
The ability of ductile iron pipes to withstand high temperatures is influenced by factors like the grade of ductile iron, the application, and the duration of exposure to heat. Typically, ductile iron pipes are advised to be used within a temperature range of approximately 400-450 degrees Fahrenheit (205-232 degrees Celsius). However, it is essential to refer to the manufacturer's instructions and specifications for the particular product, as temperature limits may vary slightly among grades and manufacturers. Additionally, it is vital to take into account the thermal expansion and contraction properties of ductile iron pipes to prevent any possible problems in environments with elevated temperatures.
Q: Is there any cast iron pipe used in the fire hose?
I do not know, are generally seamless steel pipe or spiral pipe, straight seam pipe.
Q: What's the difference between ductile iron pipe and cast iron pipe?
We have to correct now basically all socket ductile iron pipes, because the socket type with a rubber ring, plus a ductile material, buried beneath it when the bearing has a certain flexibility, not because of the deformation and leakage phenomenon. To be used, not Unicom cast iron pipe socket, connection is used similar to the stainless steel hoop hoop sleeve closed.
Q: What are the typical joint restraint systems used in ductile iron pipes?
The typical joint restraint systems used in ductile iron pipes include mechanical joint restraints, push-on joint restraints, and restrained joint systems. 1. Mechanical Joint Restraints: These systems use mechanical devices to secure the pipe joints. The most common type of mechanical joint restraint is the gland-type restraint, which consists of a gland and a follower. The gland is placed over the pipe joint and tightened using bolts, creating a tight seal and preventing movement. 2. Push-On Joint Restraints: Push-on joint restraints utilize a rubber gasket to create a watertight seal between the pipe sections. These restraints do not require any additional devices or bolts to secure the joint. The gasket creates enough friction and compression to prevent the pipe from separating. 3. Restrained Joint Systems: Restrained joint systems provide a high level of joint integrity and resistance to longitudinal movement. These systems typically use a combination of mechanical joint restraints and push-on joint restraints. They may also incorporate additional elements such as harnesses, rods, or wedges to provide extra support and prevent joint separation. It is important to note that the specific joint restraint system used in ductile iron pipes may vary depending on the application, pipe diameter, and operating conditions. The selection of the appropriate joint restraint system is crucial to ensure the structural integrity and longevity of the pipeline.

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