• DUCTILE IRON PIPE DN1200 K8/C/K9 System 1
  • DUCTILE IRON PIPE DN1200 K8/C/K9 System 2
  • DUCTILE IRON PIPE DN1200 K8/C/K9 System 3
  • DUCTILE IRON PIPE DN1200 K8/C/K9 System 4
DUCTILE IRON PIPE DN1200 K8/C/K9

DUCTILE IRON PIPE DN1200 K8/C/K9

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Specification:

1) The standard of pipe: ISO2531:1998, K9

2) Effective length: 6m

3) Inner cement line: Portland cement line as per ISO4179

4) Zinc coating: at least 130g/m2 as per ISO8179

5) Bitumen painting: at least 70um as per ISO8179

6) With 100% quantity of NBR ring, or SBR ring, or EPDM ring as per ISO4633

7) DN80mm-800mm

8) High strength, lighter than grey iron, good corrosion resistance, no furring, small flow resistance, easy fixing, long life tome about 100 yeas

9) Produced by Hangzhou chunfeng machine

10) Checked by automatic inspection equipment

11) Composition:

Chemical composition

Chemical composition

Ductile Cast Iron Pipe (%)

Grey iron pipe (%)

Steel pipe (%)

C

3.5-4.0

3.2-3.8

0.1-0.2

Si

1.9-2.6

1.4-2.2

0.15-0.4

Mn

0.15-0.45

0.4-0.6

0.3-0.6

P

≤0.06

≤0.3

0.02-0.03

S

≤0.02

≤0.1

0.02-0.03

Mg

0.03-0.06

12) Feature:

Mechanical properties

Ductile Cast Iron Pipe

Grey Iron Pipe

Steel Pipe

Tensile Strength(Mpa)

≥420

150-260

≥400

Yield Strength(Mpa)

≥300

No Confirmation

No Confirmation

Bending Strength(Mpa)

≥590

200-360

≥400

Elongation (%)

≥10

Neglected

≥18

Brinell Hardness(HBS)

≤230

≤230

About 140

13) T type mechanical joint

14) Packing: in bulk or container

Q:How is ductile iron pipe recycled?
Ductile iron pipe, a material known for its durability, is commonly used in infrastructure systems like water and wastewater pipelines. Rather than being disposed of in landfills, ductile iron pipe can be recycled when it reaches the end of its life cycle. The recycling process for ductile iron pipe begins by removing it from the ground. Typically, a trench is dug to access the pipe, which is then cut into smaller, manageable sections using specialized equipment. These sections are then transported to a recycling facility. At the recycling facility, the ductile iron pipe undergoes further processing to eliminate any contaminants. This involves removing any fittings or joints that may be attached to the pipe. Additionally, non-iron materials like rubber gaskets or coatings are separated and discarded. Once the pipe has been cleaned and prepared, it is usually crushed or shredded into smaller pieces. This increases the material's surface area, making it easier to melt down in the next stage of the recycling process. The crushed or shredded ductile iron pipe is then melted in a furnace at high temperatures, a process called smelting. Smelting converts the solid iron into a liquid state. During this process, impurities and any remaining non-iron materials rise to the surface and are removed. After smelting, the molten iron is poured into molds to create new products. These molds can produce various ductile iron products, including new pipes, fittings, valves, and manhole covers. The recycled ductile iron products possess the same qualities and durability as those made from virgin materials. Recycling ductile iron pipe not only reduces the need for new materials but also conserves energy and resources. The recycling process requires less energy compared to producing iron from raw materials, resulting in a lower carbon footprint. Furthermore, recycling ductile iron pipe helps minimize waste and promotes a circular economy by giving new life to a previously discarded material.
Q:What is the average cost of ductile iron pipe?
The average cost of ductile iron pipe can vary depending on several factors such as the diameter, length, and thickness of the pipe, as well as the supplier and location. On average, however, ductile iron pipe can range from approximately $40 to $200 per linear foot. It is important to note that these prices are estimates and can fluctuate based on market conditions and other variables. It is recommended to contact local suppliers or distributors for specific pricing information tailored to your project requirements.
Q:What are the different types of restrained joints for ductile iron pipe?
Some of the different types of restrained joints for ductile iron pipe include mechanical joints, push-on joints, and restrained push-on joints. Mechanical joints use bolts and gaskets to create a tight seal, while push-on joints rely on a rubber gasket to provide a secure connection. Restrained push-on joints incorporate additional features such as external restraints or wedges to prevent pipe movement.
Q:What is the typical cost of maintenance for ductile iron pipes?
The typical cost of maintenance for ductile iron pipes can vary depending on various factors such as the length of the pipes, the condition of the surrounding soil, and the specific maintenance activities required. However, on average, the cost of maintenance for ductile iron pipes can range from a few hundred to a few thousand dollars per mile per year.
Q:How does ductile iron pipe perform in areas with high soil movement?
Ductile iron pipe possesses notable attributes of strength, durability, and flexibility, rendering it an optimal selection for locales with substantial soil movement. Differing from alternative piping materials, like PVC or concrete, ductile iron pipe demonstrates the capability to endure significant ground shifts without undergoing catastrophic failure. The inherent robustness of ductile iron pipe empowers it to withstand the external forces imposed by soil movement, encompassing settlement, lateral displacement, and ground heave. Its elevated tensile strength and capacity to endure bending stresses render it less prone to developing cracks, fractures, or leaks, thereby ensuring the pipeline system's integrity. Moreover, ductile iron pipe exhibits remarkable deflection capabilities, imparting the capacity to flex and accommodate ground movement without succumbing to breakage. This flexural aptitude enables the pipe to disseminate the stress engendered by soil movement along its length, thereby diminishing the concentration of forces at any specific juncture. In regions characterized by pronounced soil movement, ductile iron pipe also reaps the advantages of its corrosion resistance properties. Typically coated with a protective layer, such as cement-mortar lining or polyethylene encasement, the pipe serves as a barrier against corrosive elements found in the soil. This protective coating effectively mitigates damage and deterioration, ensuring the pipe's endurance and performance, even in demanding soil conditions. All in all, ductile iron pipe is highly recommended for locales with substantial soil movement due to its exceptional strength, flexibility, and corrosion resistance. Its ability to withstand ground shifts and distribute stress establishes it as a dependable choice for long-term performance, necessitating minimal maintenance.
Q:Are ductile iron pipes suitable for use in seismic areas?
Yes, ductile iron pipes are suitable for use in seismic areas. Ductile iron has high strength and flexibility, making it resistant to seismic forces. It is able to withstand ground movements and vibrations during earthquakes without significant damage, making it a reliable choice for water and wastewater infrastructure in seismic areas.
Q:Can ductile iron pipes be used in contaminated groundwater systems?
Yes, ductile iron pipes can be used in contaminated groundwater systems. Ductile iron pipes are known for their high strength and durability, making them suitable for various applications including water and wastewater systems. They have corrosion resistance properties that protect against internal and external corrosion, making them a reliable choice for transporting water, even in contaminated groundwater systems. When dealing with contaminated groundwater, it is essential to consider the level and type of contamination present. Ductile iron pipes are resistant to many common chemicals found in groundwater, such as certain acids and alkalis. However, in cases of severe or specific chemical contamination, it may be necessary to consider alternative pipe materials that offer better resistance to those specific substances. Furthermore, proper installation and maintenance practices are crucial to ensure the long-term performance of ductile iron pipes in contaminated groundwater systems. Regular inspections, cleaning, and the use of appropriate protective coatings can help mitigate any potential risks associated with contamination. Overall, ductile iron pipes can be effectively used in contaminated groundwater systems, provided the level and type of contamination are within acceptable limits and proper installation and maintenance practices are followed. It is always recommended to consult with experts and consider local regulations and guidelines when making decisions regarding the suitability of pipe materials in specific groundwater systems.
Q:Can ductile iron pipes be used for underground oil and gas pipelines?
Yes, ductile iron pipes can be used for underground oil and gas pipelines. Ductile iron is a strong and durable material that can withstand the high pressure and corrosive nature of oil and gas transportation. It has excellent tensile strength and impact resistance, making it suitable for underground applications. Ductile iron pipes are also resistant to external loads, which is important for underground pipelines that may be subject to soil movement or heavy traffic. Furthermore, ductile iron pipes can be easily jointed, allowing for efficient installation and maintenance. However, it is important to consider factors such as soil conditions, environmental factors, and specific project requirements before choosing ductile iron pipes for underground oil and gas pipelines.
Q:How does ductile iron pipe perform in corrosive soils?
Due to its inherent corrosion resistance properties, ductile iron pipe demonstrates exceptional performance in corrosive soils. This is attributed to its unique composition of iron, carbon, and other elements that enhance its durability and resistance to corrosion. A key feature of ductile iron pipe is its protective lining, which is either cement mortar or a special epoxy coating. This lining acts as a barrier between the corrosive soil and the pipe, preventing direct contact and corrosion. Furthermore, compared to other materials like steel, ductile iron pipe exhibits higher resistance to external corrosion. It can withstand the chemical reactions caused by acidic or alkaline soils and remains unaffected by the corrosive elements present in the ground. This quality makes it an ideal choice for installation in highly corrosive soil areas. Moreover, ductile iron pipe has a long service life, further contributing to its performance in corrosive soils. Its durability and resistance to corrosion ensure that it can withstand the challenges posed by corrosive soils for several decades without significant degradation. In conclusion, ductile iron pipe excels in corrosive soils due to its protective lining, resistance to external corrosion, and long service life. Its ability to withstand the harsh conditions presented by corrosive soils makes it a reliable and durable choice for various applications such as water distribution, sewage systems, and industrial pipelines.
Q:How do ductile iron pipes handle differential settlement?
Ductile iron pipes are known for their exceptional durability and ability to withstand various environmental conditions, including differential settlement. Differential settlement refers to the uneven settling of the ground, which can often lead to stress and strain on underground pipes. Ductile iron pipes are specifically designed to handle such settlement issues due to their inherent flexibility and strength. These pipes have the ability to flex and accommodate slight ground movements without causing significant damage or failure. The flexibility of ductile iron pipes allows them to distribute the stress and strain caused by differential settlement more uniformly along their length. This feature helps prevent concentrated stress points that could potentially lead to cracks or fractures in the pipe. Additionally, the inherent strength of ductile iron pipes provides them with the necessary resistance to withstand the forces generated by differential settlement. The pipes' robust construction and high tensile strength make them less susceptible to deformation or damage caused by ground movements. Furthermore, ductile iron pipes are commonly installed with flexible joints, such as rubber gaskets or push-on joints. These joints allow for some movement and accommodate any slight misalignment or settlement that may occur. By providing flexibility at the joints, the pipes can better adapt to changes in ground conditions and reduce the risk of failure. In summary, ductile iron pipes are well-equipped to handle differential settlement due to their flexibility, strength, and the use of flexible joints. These features ensure that the pipes can withstand ground movements and continue to function effectively without compromising their integrity or longevity.

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