• Solid State High Frequency Gem Smelting Equipment System 1
Solid State High Frequency Gem Smelting Equipment

Solid State High Frequency Gem Smelting Equipment

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Loading Port:
Tianjin
Payment Terms:
TT OR LC
Min Order Qty:
1 unit
Supply Capability:
15 unit/month

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Application Scope                 

The welding of steel tube, stainless steel tube, aluminum tube, copper tube, H-beam and special section tube.

Function Structure

Solid state high frequency welder is mainly applied to high frequency straight seam tube mill line. The high frequency power supply adopts AC-DC-AC frequency-variable structure. The rectifier adopts 3-phase 6-pulse thyristor rectifying, IGBT DC chopping or 3-phase 12-pulse thyristor rectifying. Inverter adopts high voltage large power MOSFET to form full bridge resonant inverter. Inverter output adopts high efficiency ferrite matching transformer to accomplish power synthesis, impedance matching and electric isolation. Resonant tank circuit adopts secondary side series resonance.

The whole set equipment is composed of switchgear rectifying cabinet, inverter output cabinet, circulation soft water cooling system, console and positioning table.

 

   

Technical Features

Perfect structure design

1. Independent design of switchgear rectifying cabinet and inverter output cabinet, connected by soft cable, which is convenient for layout at user’s site.

2.Rectifier selects DC chopping to ensure grid side power coefficient≥0.92 and harmonic content is the relative lowest. Adopt 12-pulse thyristor rectifying to eliminate grid side fifth and seventh harmonic, and grid side harmonic current is the lowest.

3.Power combination of the inverter bridge is accomplished by the way of power unit superposition. Each MOSFET power unit is designed to be 50kW/100kW/150kW and slideway drawer structure, which is convenient for installation and repair.

4.High standard electromagnetism compatibility design, electromagnetism radiation meets national standard.

5.High standard electromagnetism compatibility design, electromagnetism radiation meets national standard.

 

All-digital control system

1.3-D rectifier adopts high cost performance MCU controlling to realize precise synchronism trigger with high control precision and small grid-side non characteristic harmonic.

2. Resonant inverter adopts CPLD to form full-digital control system that is characterized by their automatic constant angle, high phase-lock precise and wide scope of phase-lock.

3.The welder has electronic automatic load matching function with good load adaptability, high electrical efficiency and high power coefficient.

4.The welder has perfect protection function with reliable working and low failure rate.

 

HMI and fault diagnosis system

1.Adopt PLC and touch screen to form perfect HMI system.

2.Realize integrated automatic control of welder system.

3.Fault display and diagnosis system

 

Main Technical Parameter

model

AC input

Rated DC voltage

Rated DC current

Frequency scope

Electrical

efficiency

Working status

GGP60-0.8-H

3AC380V

50/60Hz

450V

130A

650~

800 kHz

≥85%

continuous

GGP100-0.45-H

3AC380V

50/60Hz

450V

220A

400~

450 kHz

≥85%

continuous

GGP150-0.4-H

3AC380V

50/60Hz

450V

330A

350~

400 kHz

≥85%

continuous

GGP200-0.35-H

3AC380V

50/60Hz

450V

440A

300~

350 kHz

≥85%

continuous

GGP250-0.3-H

3AC380V

50/60Hz

450V

550A

250~

300 kHz

≥85%

continuous

GGP300-0.3-H

3AC380V

50/60Hz

450V

660A

250~

300 kHz

≥85%

continuous

GGP400-0.3-H

3AC380V

50/60Hz

450V

880A

250~

300 kHz

≥85%

continuous

GGP500-0.2-H

3AC380V

50/60Hz

450V

1100A

150~

200 kHz

≥85%

continuous

GGP600-0.2H

3AC380V

50/60Hz

450V

1300A

150~

200 kHz

≥85%

continuous

GGP700-0.2-H

3AC380V

50/60Hz

450V

1500A

150~

200 kHz

≥85%

continuous

GGP800-0.2-H

3AC380V

50/60Hz

450V

1800A

150~

200 kHz

≥85%

continuous

GGP1000-0.2-H

3AC380V

50/60Hz

450V

2200A

150~

200 kHz

≥85%

continuous

GGP1200-0.2-H

3AC380V

50/60Hz

450V

2700A

150~

200 kHz

≥85%

continuous

GGP1400-0.15-H

3AC380V

50/60Hz

450V

3100A

100~

150 kHz

≥85%

continuous

GGP1600-0.15H

3AC380V

50/60Hz

450V

3600A

100~

150 kHz

≥85%

continuous

GGP1800-0.15-H

3AC380V

50/60Hz

450V

4000A

100~

150 kHz

≥85%

continuous

Q: Selection of heat preservation material for industrial furnace
In the neutral and oxidizing atmosphere, the tensile strength, toughness and fiber structure can be maintained for long term use. The temperature is 950-1400 centigrade. Excellent chemical stability; excellent thermal stability; excellent tensile strength; low thermal conductivity; low thermal capacity; excellent sound absorption and noise reduction performance.
Q: Heat treatment equipment (industrial furnace), which products generally contain what kind of, which industries need to use heat treatment industrial furnace equipment.
The main equipments of heat treatment are classified into two major categories: main equipment and auxiliary equipment. The main equipment includes heat treatment furnace, heating device, surface modification, surface oxidation device, surface mechanical enhancement device, cooling equipment, cold processing equipment, process parameter detection and control instrument; auxiliary equipment includes cleaning cleaning equipment, furnace atmosphere heating medium permeability meter preparation equipment, cooling device, quenching medium heavy transport machinery, quality testing equipment, power transmission line and auxiliary equipment, fire safety equipment, dust and other production fixture.
Q: What is industrial furnace masonry?
Masonry industrial furnaces refers to complete materials such as brick kilns in construction process.
Q: What's the role of anchor bricks in industrial furnaces?
These layers need to be joined and anchored. Anchor brick is this role. The heat insulation layer at the horizontal section of the flue is mostly a narrow cavity.
Q: Why does the burner of industrial furnace burn occasionally?
The general process for burner ignition, blowing furnace, electric spark ignition, solenoid valve, open the gas in case of delayed spark ignition, detection device detects the flame, the controller accepts signal so that the solenoid valve open, gas continuous normal combustion. However, if the ignition fails or the burner fires, the detector cannot detect the flame, which causes the solenoid valve to close and the burner flameout.
Q: What is the difference between industrial furnace masonry and ordinary masonry?
Furnace industry is not generally Mason walls, needs to have a professional operation and rich construction experience, high level of industrial furnace is difficult to get.
Q: How to use industrial furnace equipment?
If it is water cooling furnace door, but also to ensure the smooth flow of pipes, winter pipes are not frozen. When the boiler is in a limited position, the interlocking device for cutting off the power supply shall be provided when the furnace is in and out, and the number of broken wires in the pitch of the steel wire shall not exceed 10%, and the counterweight of the furnace door shall be reliably hung.
Q: Brief introduction to repair of industrial furnace
The industrial furnace is the main production equipment in the machinery industry. The repair of industrial furnace directly affects the quality, high yield, long life, low consumption and safe production of the furnace.
Q: What is the difference in structure between industrial furnace and boiler?
At the same time, the working environment is relatively poor, the structure should be sturdy and durable, the transfer mechanism (generally) to stable and durable low failure rate, the insulation layer must be thick enough and the economy, the steel structure housing materials used to be enough.
Q: What is an industrial furnace pit?
The creation and development of industrial kilns play an important role in the progress of mankind. Chinese appeared more perfect in the Shang Dynasty copper smelting furnace, furnace temperature is up to 1200 DEG C, up to 0.8 meters in diameter kiln stove.

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