Series Copper Tube Annealing Equipment （furnace）
- Ref Price:
-
- Loading Port:
- Tianjin
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 1 unit
- Supply Capability:
- 6 unit/month
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Application Scope
Online annealing and tempering heat treatment of copper, aluminum and stainless steel non-ferrous metal tube or wire.
Function Structure
Series copper tube annealing equipment adopts AC-DC-AC variable frequency power supply structure. The rectifier of the power supply adopts 3-phase thyristor rectifying. 12-pulse rectifier can be adopted for large power equipment (above 1000kW) to decrease grid side harmonic current. The inverter adopts high voltage large power IGBT module to form inverter power unit, to realize large power output through the superposition of inverter power unit. The inverter realizes impedance matching and electric isolation through matching transformer. The resonant tank circuit adopts serial resonance, which needs independent design for different load heating.
The whole unit of equipment is composed of serial induction heating power supply, resonant tank circuit, circulation soft water cooling system, console (optional), automatic control system (optional).
Technical Features
Ø Perfect structure design
1.Integration design of switchgear rectifying cabinet and inverter output cabinet, with compact structure and small size.
2.Power combination of the inverter bridge is accomplished by the way of power unit superposition, which is convenient for installation and repair. Each IGBT power unit is designed to be 200kW. Inverter output adopts matching transformer to realize electric isolation of power supply and load with high security and reliability of power supply.
3.Multi-section of inductors adopt serial connection with high voltage and small current. The whole heating efficiency is higher than parallel power supply.
4.Resonant tank circuit mode is an independent design as per user’s actual requirement with convenient and flexible site layout.
5.High standard electromagnetism compatibility design, electromagnetism radiation meets national standard. Closed cabinet design, meeting rigor environmental requirements on site.
Ø Full digital control system
1.3-phase rectifier adopts high cost performance MCU controlling to realize precise synchronism trigger with high control precision and small grid-side non characteristic harmonic.
2. Resonant inverter adopts CPLD to form full-digital control system that is characterized by their automatic constant angle, high phase-lock precise and wide scope of phase-lock.
3. Adopt inverter side PSM power adjustment technology with strong load adaptability and easy impedance matching. The grid side power coefficient≥0.92 and harmonic content is the relatively lowest.
4. The power supply has perfect protection function with reliable working and low failure rate.
Ø HMI and fault diagnosis system (optional)
1.Adopt PLC and touch screen to form perfect HMI system.
2.Realize integrated automatic control of power supply system.
3.Fault display and diagnosis system.
Main Technical Parameter
Model | AC input | Power coefficient | Rated DC voltage | Rated DC current | Frequency Scope | Working status |
GZP200kW /10kHz-C | 3AC380V 50/60Hz | 0.95 | 500V | 400A | 8－ 10 kHz | continuous |
GZP400kW /10kHz-C | 3AC380V 50/60Hz | 0.95 | 500V | 800A | 8－ 10 kHz | continuous |
GZP600kW /10kHz-C | 3AC380V 50/60Hz | 0.95 | 500V | 1200A | 8－ 10 kHz | continuous |
GZP800kW /10kHz-C | 3AC380V 50/60Hz | 0.95 | 500V | 1600A | 8－ 10 kHz | continuous |
GZP1000kW /10kHz-C | 3AC380V 50/60Hz | 0.95 | 500V | 2000A | 8－ 10 kHz | continuous |
- Q: Selection of heat preservation material for industrial furnace
- Micro nano heat insulation board.The thermal conductivity of micro nano heat insulation board is very low, only a fraction of the traditional thermal insulation material, and the insulation effect is very efficient.
- Q: What is the difference between industrial furnaces and boilers?
- A boiler is a mechanical device for heating water into hot water or steam by the use of heat from fuel or other sources of energy. The original meaning of a pot is a water container heated by fire. The furnace is the place where the fuel is burned. The boiler includes two parts, the cooker and the furnace.
- Q: Should the industrial furnace shell cool down?
- If the furnace shell temperature is too high, it shows that the lining is not good or damaged, so it should be repaired in time. If you do not repair, take the cooling way, undesirable. Because this will cause a lot of heat loss, resulting in waste of energy, increase production costs, and affect the service life of the furnace.
- Q: Heat treatment equipment (industrial furnace), which products generally contain what kind of, which industries need to use heat treatment industrial furnace equipment.
- Heat treatment furnace is mainly for the mechanical processing and casting industry workpiece annealing, quenching, carburizing, quenching and tempering, heat treatment equipment.
- Q: What are the combustion equipments used in industrial boilers?
- Main auxiliary equipment for general boilers:1. domestic appliances 2. civilian gas boiler 3. industrial gas furnace.
- Q: What's the role of anchor bricks in industrial furnaces?
- These layers need to be joined and anchored. Anchor brick is this role. The heat insulation layer at the horizontal section of the flue is mostly a narrow cavity.
- Q: What are the advantages of a vacuum furnace?
- The utility model can completely eliminate the oxidation and decarburization of the workpiece surface in the heating process, and can obtain clean surfaces without deterioration layers. For cutting tools that grind only one side of grinding (such as twist grinding, the surface of the groove surface is exposed to the blade directly), the cutting performance is greatly improved.
- Q: What is the difference between industrial furnace masonry and ordinary masonry?
- Of course, the difference is like the difference between a hog cap and a 100 story building. See the industrial furnace manual.
- Q: Brief introduction to repair of industrial furnace
- The industrial furnace is the main production equipment in the machinery industry. The repair of industrial furnace directly affects the quality, high yield, long life, low consumption and safe production of the furnace.
- Q: What is the difference in structure between industrial furnace and boiler?
- At the same time, the working environment is relatively poor, the structure should be sturdy and durable, the transfer mechanism (generally) to stable and durable low failure rate, the insulation layer must be thick enough and the economy, the steel structure housing materials used to be enough.
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Series Copper Tube Annealing Equipment （furnace）
- Ref Price:
-
- Loading Port:
- Tianjin
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 1 unit
- Supply Capability:
- 6 unit/month
OKorder Service Pledge
OKorder Financial Service
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