Application Scope

Steel pipe seam annealing, smelting, heat penetration, hot forging and heat preservation of metal, quenching, metal heat treatment of annealing, normalizing and tempering etc.

Function Structure

SCR medium frequency induction heating power supply adopts AC-DC-AC var

Product Principle

Combining with the control concept of current international mainstream, the heating power supply adopts the digital design to make the machine run more efficiently.

The heating power supply adopts the N + 1 redundancy technology to ensure the entire sapphire production cycle. We adopt DSP digital control mode, making the output voltage accuracy to five over ten thousand, and it has analog peripheral interface, 485 communication interface, etc. Using IGBT as power device to improve working efficiency and conform to the current trend of saving energy and reducing consumption.

Technical Features

1. Control system: We adopt American TI company DSP processor, which is of high control accuracy and high reliability. It employs PI control technology with advanced hardware and software. If there occurs fluctuation in power grid voltage, it can automatically maintain the current output power constantly.

2. HMI: It displays parameters in real time such as output voltage, current and power, etc.. It works with function of data maintained when power fails and it is easy to inquire and maintain the record of failure time and fault type.

3. High efficiency and low pollution: We adopt the phase shifting full bridge soft switching (ZVS) control technology, to realize the IGBT open and shut off under zero voltage. It greatly reduce the IGBT switching loss, the noise pollution and electromagnetic interference of the power. The output voltage waveform is completely smooth, and it runs more safe and stable.

4. High reliability: We adopt the multi-unit structure of N + 1, and the multiple units work together in normal condition. Failure of one unit does not affect the present output power and it is more convenient to maintain normal operation of equipment.

5. Perfect protection: Overtemperature protection and output over-voltage or over-current protection, output short circuit and grounding protection, the limit protection of water flow and strike fire protection, etc.

6. Flexible interface: Input and output support simulation approaches such as switch, voltage and current signal, Modbus, MB + and Profibus etc. data communications control.

Main Technical Parameters