• SCR Medium Frequency Induction Heating Equipment System 1
  • SCR Medium Frequency Induction Heating Equipment System 2
SCR Medium Frequency Induction Heating Equipment

SCR Medium Frequency Induction Heating Equipment

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Loading Port:
Tianjin
Payment Terms:
TT OR LC
Min Order Qty:
1 unit
Supply Capability:
10 unit/month

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Application Scope

Steel pipe seam annealing, smelting, heat penetration, hot forging and heat preservation of metal, quenching, metal heat treatment of annealing, normalizing and tempering etc.

Function Structure

SCR medium frequency induction heating power supply adopts AC-DC-AC var

Product Principle


Combining with the control concept of current international mainstream, the heating power supply adopts the digital design to make the machine run more efficiently.

The heating power supply adopts the N + 1 redundancy technology to ensure the entire sapphire production cycle. We adopt DSP digital control mode, making the output voltage accuracy to five over ten thousand, and it has analog peripheral interface, 485 communication interface, etc. Using IGBT as power device to improve working efficiency and conform to the current trend of saving energy and reducing consumption.


Technical Features

1. Control system: We adopt American TI company DSP processor, which is of high control accuracy and high reliability. It employs PI control technology with advanced hardware and software. If there occurs fluctuation in power grid voltage, it can automatically maintain the current output power constantly.

2. HMI: It displays parameters in real time such as output voltage, current and power, etc.. It works with function of data maintained when power fails and it is easy to inquire and maintain the record of failure time and fault type.

3. High efficiency and low pollution: We adopt the phase shifting full bridge soft switching (ZVS) control technology, to realize the IGBT open and shut off under zero voltage. It greatly reduce the IGBT switching loss, the noise pollution and electromagnetic interference of the power. The output voltage waveform is completely smooth, and it runs more safe and stable.

4. High reliability: We adopt the multi-unit structure of N + 1, and the multiple units work together in normal condition. Failure of one unit does not affect the present output power and it is more convenient to maintain normal operation of equipment.

5. Perfect protection: Overtemperature protection and output over-voltage or over-current protection, output short circuit and grounding protection, the limit protection of water flow and strike fire protection, etc.

6. Flexible interface: Input and output support simulation approaches such as switch, voltage and current signal, Modbus, MB + and Profibus etc. data communications control.


Main Technical Parameters

AC InputInput voltage380V ±10%
Input current300A
Working frequency50(60}Hz±5%
DC OutputOutput Voltage0~18V
Stable-voltage precision<0.5%o< span="">
Current0-12500A
Overload capacity1.1*ln
Main characteristicsWork modeCV Cl CP
Power factor 0.95
Voltage distortion rate≤5%
Current distortion rate≤12%
Type of coolingWater cooling
ProtectionInput phase-deficientInput A、B、C three- phase, lose phase cause stop
Output overvoltage、over currentOver threshold cause stop
flow rate protectionDelayed-stop if water flow is less than setting value
Working environmentWater flow rate≥35L/Min
Water temperature5〜30℃
Water pressure0.15~0.6Mpa
Pressure between inlet and outlet0.08~0.6Mpa
Environment temperature5~40℃
Ambient humidity0 〜85% No condensation
Altitude≤1200m
Dimension(WxHxD) Size800 x 2200 x 1750 mm
Weight1000Kg

 

Q: Selection of heat preservation material for industrial furnace
In the neutral and oxidizing atmosphere, the tensile strength, toughness and fiber structure can be maintained for long term use. The temperature is 950-1400 centigrade. Excellent chemical stability; excellent thermal stability; excellent tensile strength; low thermal conductivity; low thermal capacity; excellent sound absorption and noise reduction performance.
Q: What is the difference between industrial furnaces and boilers?
Industrial kilns and industrial furnaces are collectively referred to as industrial furnaces. Industrial furnaces mainly refer to devices that heat materials by combustion reactions.
Q: What are the combustion equipments used in industrial boilers?
Main auxiliary equipment for general boilers:1. domestic appliances 2. civilian gas boiler 3. industrial gas furnace.
Q: What is industrial furnace masonry?
Masonry industrial furnaces refers to complete materials such as brick kilns in construction process.
Q: What's the role of anchor bricks in industrial furnaces?
Anchorage brick is a new type of anchor brick relates to an industrial furnace, in particular to anchor brick of an industrial furnace roof, including column hanging end and the anchor structure, opened in the anchor on the surface of the spacing of the grooves in the anchor on at least one surface is arranged along the length direction ribs is provided with ribs, the ribs of the reinforcement and anchorage tension, tensile and flexural strength was obviously improved, the stress generated in the groove at the bar at the barrier can not continue to transfer, so the anchor brick of this kind of structure is not easy to break.
Q: Why does the burner of industrial furnace burn occasionally?
The basic structure of the complete ignition system is the ignition device and flameout protection device. The ignition burner includes an ignition electrode and an igniter (equipped with some external type transformer, voltage transformer) through the above 10kV, the ignition electrode spark ignition of high voltage discharge to ignite gas column.
Q: How many kinds of industrial electric furnaces are there?
Electric furnace is divided into four categories: resistance furnace, induction furnace, arc furnace and special electric furnace according to the different ways of electric heating.
Q: What is the difference between industrial furnace masonry and ordinary masonry?
Furnace industry is not generally Mason walls, needs to have a professional operation and rich construction experience, high level of industrial furnace is difficult to get.
Q: What is the difference in structure between industrial furnace and boiler?
At the same time, the working environment is relatively poor, the structure should be sturdy and durable, the transfer mechanism (generally) to stable and durable low failure rate, the insulation layer must be thick enough and the economy, the steel structure housing materials used to be enough.
Q: What is an industrial furnace pit?
The creation and development of industrial kilns play an important role in the progress of mankind. Chinese appeared more perfect in the Shang Dynasty copper smelting furnace, furnace temperature is up to 1200 DEG C, up to 0.8 meters in diameter kiln stove.

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