Monolithic Refractory Castable - Low Cement Made in China
- Loading Port:
- China main port
- Payment Terms:
- TT or LC
- Min Order Qty:
- 10 m.t.
- Supply Capability:
- 2000000 m.t./month
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Chinese Low Cement Refractory Castable
Product Description:
Refractory castable is a type of unshaped refractory material. It is made of refractory aggregate, refractory powder, binders and other additives. It is loose, and highly liquid, cast and vibration molded, and can use directly or used after adding the appropriate water or other liquid. It is one of the new types of refractory materials that don't need calcination.
Product Features:
· High refractoriness, High refractoriness under load
· High density, low porosity
· Good slag resistance and corrosion resistance
· High strength and wear resistance
· Good resistance to flake performance
· Good thermal shock stability
· Scouring resistance
· Good hot strength
Product Applications:
Widely used in various kiln linings, such as boilers, blast furnace hot blast stoves, heating furnaces, ceramic kilns, heat treatment furnaces, incinerators, re-circulating fluidized bed furnaces and chemical industry and construction industry furnaces.
Product Specifications:
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FAQ:
Q1: Why buy Materials & Equipment from OKorder.com?
A1: All products offered by OKorder.com are carefully selected from China's most reliable manufacturing enterprises. Through its ISO certifications, OKorder.com adheres to the highest standards and a commitment to supply chain safety and customer satisfaction.
Q2: How do we guarantee the quality of our products?
A2: We have established an advanced quality management system which conducts strict quality tests at every step, from raw materials to the final product. At the same time, we provide extensive follow-up service assurances as required.
Q3: What are Abrasion Resistant Coatings?
A3: ARC's abrasion resistant coatings guard against the severe wear and erosion that can chip away your plant's bottom line. These high-performance coatings protect new equipment as well as rebuild worn equipment at a fraction of traditional replacement costs.
- Q:How does melt extract stainless steel fiber improve the resistance to seismic loading in concrete?
- Melt extract stainless steel fiber improves the resistance to seismic loading in concrete by enhancing its overall strength and durability. The inclusion of these fibers in concrete mixtures helps to reinforce the structure, preventing cracks and fractures caused by seismic activity. The stainless steel fibers act as a network of reinforcement, increasing the tensile strength and ductility of the concrete. This reinforcement enables the concrete to better withstand the dynamic forces and vibrations experienced during seismic events, ultimately improving its resistance to seismic loading.
- Q:Can monolithic refractories be used in electric arc furnaces and induction furnaces?
- Yes, monolithic refractories can be used in both electric arc furnaces and induction furnaces. Monolithic refractories are versatile and can be shaped and installed easily, making them suitable for various types of furnaces, including electric arc furnaces and induction furnaces. These refractories are composed of a single material, such as castables, gunning mixes, ramming mixes, and plastic refractories, which can withstand high temperatures and thermal shock. They are commonly used to line the walls, roofs, and bottoms of furnaces to provide insulation and protection against the extreme heat generated during the melting and refining processes. Monolithic refractories offer excellent resistance to chemical attack, erosion, and mechanical stress, making them ideal for use in electric arc furnaces and induction furnaces, where intense heat and harsh operating conditions are encountered.
- Q:Can melt extract stainless steel fiber be used in tunnel lining applications?
- Yes, melt extract stainless steel fiber can be used in tunnel lining applications. Melt extract stainless steel fiber is known for its high tensile strength, corrosion resistance, and durability, making it an ideal material for reinforcing tunnel linings. It can effectively enhance the structural integrity and stability of the tunnel, improving its resistance to cracking, spalling, and other forms of damage. Additionally, stainless steel fibers can also provide excellent fire resistance properties, which is crucial in tunnel environments. Overall, melt extract stainless steel fiber is a suitable choice for tunnel lining applications due to its robustness and ability to withstand the challenging conditions that tunnels often face.
- Q:How do monolithic refractories perform in high-temperature environments?
- Monolithic refractories are highly effective in high-temperature environments due to their unique characteristics. These refractories are made from a single, continuous composition, as opposed to being composed of multiple bricks or tiles. This monolithic structure provides several advantages when it comes to performance in high-temperature conditions. Firstly, monolithic refractories have excellent thermal shock resistance. This means that they can withstand rapid temperature changes without cracking or spalling. High temperatures can cause significant stress on materials, but the monolithic structure allows for better expansion and contraction, reducing the risk of damage. Additionally, monolithic refractories have high resistance to chemical attack. In high-temperature environments, there are often aggressive chemical agents present that can corrode and erode traditional refractory materials. However, the monolithic composition is usually designed to be chemically inert, providing a protective barrier against these corrosive elements. Moreover, monolithic refractories offer superior strength and durability at high temperatures. Their single composition ensures a dense and compact structure, making them less prone to cracking or breaking under extreme thermal conditions. This strength allows them to maintain their integrity and performance even in the most demanding environments. Furthermore, monolithic refractories can be easily installed and repaired. Unlike traditional refractories, which require precise brick or tile placement, monolithic materials can be poured or sprayed into place, conforming to any shape or size. This flexibility makes installation faster and more cost-effective, reducing downtime and maintenance costs. Overall, monolithic refractories excel in high-temperature environments due to their thermal shock resistance, chemical inertness, durability, and ease of installation. Their ability to withstand extreme heat and harsh conditions makes them a preferred choice for industries such as steel, cement, glass, and petrochemicals, where high temperatures are common.
- Q:How are monolithic refractories used in the iron and steel industry?
- Monolithic refractories are extensively used in the iron and steel industry for various applications due to their superior performance and versatility. These refractories are composed of a single, uniform material and are designed to be used as a seamless lining in high-temperature environments. In the iron and steel industry, monolithic refractories play a crucial role in different stages of the manufacturing process. One of the primary applications is in the blast furnace, where monolithic refractories are used to line the inside of the furnace. This lining is subjected to extremely high temperatures and harsh chemical reactions. Monolithic refractories provide excellent thermal insulation and resistance to chemical attack, ensuring the structural integrity and longevity of the blast furnace. Another important application is in the steelmaking process. Monolithic refractories are used to line the ladles and tundish, which are used to transport and pour molten steel. These refractories are specially designed to withstand the high temperatures and corrosive nature of the molten steel, preventing contamination and ensuring the quality of the final product. Moreover, monolithic refractories are also used in various ancillary equipment and structures in the iron and steel industry. They are employed in furnaces, kilns, and other heat treatment systems to provide insulation and maintain high-temperature conditions. Additionally, monolithic refractories are used in the construction of chimneys, exhaust ducts, and other exhaust systems, where they provide thermal insulation and resistance to corrosive gases. Overall, monolithic refractories play a vital role in the iron and steel industry by providing high-temperature insulation, chemical resistance, and durability. They help optimize the production process, improve energy efficiency, and ensure the quality of the final product. With their versatility and excellent performance, monolithic refractories have become an indispensable component in the iron and steel manufacturing industry.
- Q:How does melt extract stainless steel fiber improve the resistance to fatigue in shotcrete?
- Melt extract stainless steel fiber improves the resistance to fatigue in shotcrete by increasing the structural integrity and durability of the material. The fibers act as reinforcement, enhancing the tensile strength and preventing crack propagation, ultimately reducing the likelihood of fatigue failure.
- Q:Can melt extract stainless steel fiber be used in lightweight aggregate concrete wall panels?
- Indeed, melt extract stainless steel fiber is a viable option for utilization in lightweight aggregate concrete wall panels. It is a common practice to incorporate stainless steel fibers into concrete as a means of augmenting its tensile strength, crack resistance, and durability. Lightweight aggregate concrete, on the other hand, is produced by substituting traditional coarse aggregate with lightweight materials like expanded clay or shale. This substitution offers several benefits, such as a reduction in dead load, improved thermal insulation, and enhanced fire resistance. When combining melt extract stainless steel fibers with lightweight aggregate concrete, the resultant wall panels acquire the added reinforcement provided by the fibers. This reinforcement serves to avert cracking and enhance the overall structural integrity of the panels. Moreover, stainless steel fibers possess corrosion-resistant properties, which are particularly vital for concrete applications that are exposed to harsh environments or moisture. The integration of melt extract stainless steel fibers into lightweight aggregate concrete wall panels can also heighten their resistance against impact and blast loads, making them suitable for use in regions prone to earthquakes or explosions. Furthermore, the inclusion of stainless steel fibers can amplify the ductility and flexural strength of the panels, enabling them to better withstand external forces and deformations. In conclusion, melt extract stainless steel fibers can be effectively implemented in lightweight aggregate concrete wall panels to improve their mechanical properties, durability, and performance across a variety of applications.
- Q:Can melt extract stainless steel fiber be used in lightweight concrete?
- Yes, melt extract stainless steel fiber can be used in lightweight concrete. The fiber helps to enhance the strength, durability, and crack resistance of the lightweight concrete while also providing reinforcement.
- Q:Can melt extract stainless steel fiber be used in high-strength lightweight concrete mixtures?
- Yes, melt extract stainless steel fiber can be used in high-strength lightweight concrete mixtures. The addition of stainless steel fibers enhances the mechanical properties of the concrete, including its tensile strength, flexural strength, and impact resistance. These fibers can effectively replace traditional reinforcement methods such as steel bars or mesh, reducing the overall weight of the concrete while maintaining its structural integrity. Additionally, stainless steel fibers offer excellent corrosion resistance, ensuring the longevity and durability of the concrete mixture. Hence, melt extract stainless steel fiber is a suitable choice for high-strength lightweight concrete mixtures.
- Q:What are the benefits of using monolithic refractories in the iron and steel industry?
- There are several benefits of using monolithic refractories in the iron and steel industry. Firstly, monolithic refractories offer excellent thermal shock resistance, allowing them to withstand extreme temperature changes without cracking or spalling. This is crucial in the iron and steel industry, where materials are subjected to high temperatures during processes like melting, casting, and heat treatment. Secondly, monolithic refractories have superior corrosion resistance, making them highly durable against the corrosive effects of molten metals and slag. This is particularly important in the iron and steel industry, where materials come into contact with aggressive molten iron, steel, and various chemical compounds. Additionally, monolithic refractories provide excellent mechanical strength and abrasion resistance. They have the ability to withstand mechanical stress, vibrations, and impacts typically encountered in the iron and steel industry. This ensures longer refractory lifespan, reduces downtime for repairs or replacements, and improves overall operational efficiency. Moreover, monolithic refractories offer ease of installation and repair. Unlike traditional refractory bricks that require complex and time-consuming masonry work, monolithic refractories can be installed quickly and easily using simple methods like casting, gunning, or spraying. This saves time and labor costs during initial installation and subsequent maintenance or repairs. Furthermore, monolithic refractories provide flexibility in design and application. They can be tailored to specific shapes and sizes, allowing for customized linings in different parts of the iron and steel manufacturing process. This versatility enhances the overall efficiency and effectiveness of refractory linings, optimizing the production output and ensuring consistent quality of the finished iron and steel products. In conclusion, the benefits of using monolithic refractories in the iron and steel industry are numerous. They offer exceptional thermal shock resistance, corrosion resistance, mechanical strength, and abrasion resistance. They are easy to install and repair, and their flexibility allows for customized designs. Overall, monolithic refractories contribute to improved productivity, reduced downtime, and enhanced product quality in the iron and steel industry.
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Monolithic Refractory Castable - Low Cement Made in China
- Loading Port:
- China main port
- Payment Terms:
- TT or LC
- Min Order Qty:
- 10 m.t.
- Supply Capability:
- 2000000 m.t./month
OKorder Service Pledge
OKorder Financial Service
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