High Quality Zirconia Ceramic Filter Plate
- Loading Port:
- Tianjin
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 1 pc
- Supply Capability:
- 10000000 pc/month
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Specifications
1. dia. 50*22mm-20ppi
2. material: zirconia
3. color: yellow
4. tolerance: +/- 2mm
5. working temperature: 1700 C
Ceramic Foam Filters
Zirconia for Steel Foundries
Characteristics
Ceramic Foam Filters are designed for the filtration of molten steel, alloy steel, and especially for high quality steel alloys casting temperature up to 1700 °C , which have high porosity (76%-82%), high thremal shock resistance and large specific surface.
Advantages
Ceramic foam filters help to enhanced quality of castings and reduce cost.
l Special 3D structure to reduce turbulence of flowing molten metal.
l Reduce defective rate of castings.
l Improved mechanical properties of castings.
l Improved precision of dimensions and shapes of castings.
l Reduced costs of machining operations.
l Simplify pouring systems and increase utilization ratio of mold.
Specifications
Materials
Zirconia
Working Temp.(°C)
≤1700
Color
Yellow
Pore Size(PPI)
10
Porosity(%)
76~82
Compression Strength(MPa)
≥2.5
Bulk Density(g/cm3)
0.7~1.1
Thermal Shock Resistance
Excellent
Application
Carbon steel low alloy steel
Note: Special size and 10-20 pore size (PPI) can be custom made.
Selection
1) Pore size is based on casting material and casting weight, regularly 10ppi and 20ppi for steel casting filtration.
2) Filter size is decided by the sculpt, fusion and the characteristic of ceramic foam filter.
Package
The filters are packed in carboard box and pallet protecting them from damage.
Box size: 54x36x28cm.
Pallet size: 1.1x1.1x1.9m.
36 boxes per pallet, 10 pallet per 20’’ container, 20 pallets per 40’’container.
Notice of Application
1. In order to reduce the impact of hot molten metal to filters, pouring bowl shall put down as low as possible from filters.
2. It is recommended to use compressed air to blow dust off from filter before usage.
3. Ceramic foam filters should be stored in dry place to avoid moisture.
- Q: The ceramic filter suddenly did not smoke, and later he was all right. What's the reason?
- How old the general ceramic filter suction main reason mud cake thickness is not much of a ceramic filter plate is different, because the ceramic filter backwash water, vacuum suction and nitrate are through the distribution valve, are often the same boat". See your description, you do not know the 5 line is about "5 disc or sideways 5 rows of ceramic plates, that is completely not suction or suction effect is poor, I hope to help you:
- Q: Influence factors of ceramic filter
- (1) the particle size and the distribution of the material match the microporous of the ceramic filter plate. Although the ceramic filter plate aperture is bigger, easy to suck the pulp, but easy to cause the ceramic filter board to block up.(2) the ceramic filter plate with the same ceramic filter plate with high pore permeability and high water permeability is selected with high water permeability and good slurry absorption performance. The spindle speed is slow, the formation time of growth in the area of vacuum filter cake, production capacity increased gradually, but because the unit time of grout thickness and spindle speed slow is proportional to, so the ceramic filter capacity in a range of showing the highest.
- Q: What is the filtration accuracy of 50nm ceramic membrane?
- 50nm refers to the nominal pore size, but it does not mean that the holes in the ceramic membrane are 50nm, but the approximate number of holes. The size of the pores may be between 40~60 and 45 to 55nm. Generally introduced, annotated range, you can also own to detect.
- Q: What are the materials that make up the ceramic mold?
- At present, the commercialized porous ceramic membranes are mainly composed of 3 types: flat plate, tubular and multi channel. Flat film is mainly used for small-scale industrial production and laboratory research. The tubular membrane is combined with rice to form a heat exchanger similar to a column tube heat exchanger, which can increase the loading capacity of the membrane, but is gradually withdrawn from industrial application due to its strength problem. The size of the applied ceramic membrane usually adopts a multi channel configuration, that is, a plurality of channels are distributed on a circular cross-section, and the number of general channels is 7, 19 and 37. The main business of the inorganic ceramic membrane preparation technology: using solid particle sintering preparation carrier and microfiltration membrane by sol-gel method in the preparation of ultrafiltration membrane: glass membrane by phase separation method: using special technology (such as chemical vapor deposition, electroless plating, etc.) the preparation of microporous membrane or dense membrane. Its basic theory involves colloid and surface chemistry, material chemistry, solid state ion science, material processing and so on.
- Q: Microporous ceramic filter plate cleaning
- In order to avoid the possibility of plugging, ceramic filter plates with suitable aperture range of different manufacturers can be selected.
- Q: How much is the accuracy of 50nm ceramic membrane filtration?
- The filtration accuracy is the maximum particle size that the membrane can pass through.
- Q: Ceramic filter cleaning, sulfuric acid cleaning
- Ceramic filter medium is ceramic, ceramic generally resistant to strong acid, alkali, cleaning, it is best to use nitric acid, hydrochloric acid next, not recommended to use sulfuric acid.
- Q: What is the reason that ceramic filter does not absorb mineral powder?
- There may be a failure of the filtrate pump, the diaphragm of the pump is damaged, and the mechanical seal of the pump is invalid
- Q: What are the functions of honeycomb ceramic filters?
- At present, it is widely used in metallurgy, foundry industry, metal melt filtration, using mullite (cordierite) ceramic materials
- Q: How should the static and dynamic sealing points of the ceramic filter be leaking?
- The filtrate pump works to drain or recycle the water that has been pumped out. 6 、 cleaning system work, cleaning system includes backwashing (water pump pressure or height difference pressure), acid liquid (metering pump, automatic acid injection), ultrasonic (ultrasonic work), etc.. 7 、 control system and other electrical systems. In addition, the filter cake which is absorbed and dried on the ceramic filter plate is unloaded automatically by the scraper and then falls on the belt conveyor, and is conveyed to the concentrate storage yard by a belt conveyor.
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High Quality Zirconia Ceramic Filter Plate
- Loading Port:
- Tianjin
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 1 pc
- Supply Capability:
- 10000000 pc/month
OKorder Service Pledge
OKorder Financial Service
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