• Fireclay Brick - Lightweight Insulation System 1
  • Fireclay Brick - Lightweight Insulation System 2
  • Fireclay Brick - Lightweight Insulation System 3
Fireclay Brick - Lightweight Insulation

Fireclay Brick - Lightweight Insulation

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Loading Port:
China main port
Payment Terms:
TT OR LC
Min Order Qty:
100 kg
Supply Capability:
2000000 kg/month

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High alumina fireclay Brick  


High alumina fireclay Brick for Heating Furnace is a kind of insulation material adopting organic matter as ignition loss substance in order to increase the porosity of refractory, which has such advantages as high porosity, small volume density, good insulation effect, high mechanical intensity, small thermal conductivity and long service life. For various industrial kilns & furnaces, it is a kind of essential refractory for energy saving and temperature preservation.

This series of High Alumina fireclay Brick for Heating Furnace are made of selected high alumina bauxite, kaolin caly, hollow microsphere as the mian material.By shaping at high pressure and sintering at high temperature. 

Fireclay brick is  shaped refractory product.It is made from flint clay clinker and binder , Through high heat sintering. The Al2O3 content range from 28% to 48%.The refractoriness range from 1580°C to 1750°C(SK-30.SK-32.SK-34.SK-35).

 

Product Applications:

High alumina fireclay Brick are ideal for use in the below applications 

Furnaces of metallurgy industry, heat treatment furnace

Furnaces of chemical industry and construction industry.

Furnace of incineration of garbage, recirculating fluidized bed furnace

Standard sizing: 230 x 114 x 65 mm others up to the client

 

Product Advantages:

CNBM has success in its Fireclay brick due to their cost-effectiveness and excellent insulating properties. CNBM also has experience in ceramic fiber blankets application and would like to assist you in product selection, system design, and installation techniques.

 

Main Product Features:

High refractoriness,High-temperature endurable .

Good corrosion resistance.

Good spalling resistance and wear resistance.

Good thermal shock resistance.

High mechanical strength.

High-temperature creep rate is low.

Good volume stability at high temperature.  

Product Specifications:

ITEM

UNF42

UNF46

ZGN42

RN40

TDL45-12

Refractoriness, ℃ 

1730

1750

1750

1730

1760

Bulk Density, g/cm3

2.15

2.25

2.3

2.15

2.37

Apparent Porosity, %

22

20

15

24

12

C.C.S, Mpa

30

35

58

28

68

Refractories Under Load (0.2Mpa)

1400

1420

1450

1430

1500

Reheating Linear Change, %

1400℃x2h              0.1-0.4

1430℃x2h              0-0.1

1450℃x2h              0-0.2

1350℃x2h       0-0.3

1450℃x2h              -0.1+0.05

Al2O3 Content , %

42

46

42

40

45

 

Size :

Common sizes

 

Straight type

Arch type

Wedge type

L×W×H (mm)

230×114×65

230×114×75

230×114×32

220×110×60

220×110×50

220×110×40

220×110×30

L×W×H/h (mm)

230×114×65/55

230×114×65/45

230×114×65/59

220×110×65/50

220×110×75/65

220×110×60/40

L×W×H/h (mm)

230×114×65/55

230×114×65/45

220×110×75/65

220×110×60/40

Other sizes according to customer requirements

 

 

FAQ:

Q1: How about your factory’s annual production capacity?

A1:CMAX annual production is about 310,000Tons.

Q2: How many production lines of your factory?

A2:CMAX has 26 production lines, including eight silicon bricks lines, and each one of mullite brick, high alumina brick, insulating brick and monolithics line.

Q3:How large the scale of your factory?

A3: CMAX covers almost 200,000 Square meters, including plant area of 180,000 square meters.

Q4: What’s your factory’s product scope?

A4:CMAX main products are: refractory for hot blast stove, refractory for coke oven, refractory for glass kiln, refractory for carbon calcining furnace, refractory for acid pickling line, refractory for cement kiln, refractory for blast furnace, refractory for nonferrous metal furnace, and basic refractory raw materials.

 

Product Picture 

 Light Weight Insulation Fireclay Brick

Produce Processing 

Crushing

In this stage massive raw materials which have been stored, are ground and classified into proper sizes, making them easier to shape.

Mixing

The prescribed size of ground raw material is weighed and mixed into a designated amount of water and forming agent.

Shaping

The mixture is then poured into a mold to form shapes, and the pressure is high.

Drying 

In this stage water is removed from the shaped bricks. This helps preventing the bricks from deforming or cracking which may result due to the rapid evaporation

Firing 

This is the most crucial process in refractory manufacturing. The modeled bricks are fired at high temperature to complete their thermochemical reaction so that they do not deform.

Inspection 

The bricks' physical and chemical properties are inspected very carefully by rigid quality management procedures.

Packing shipment

We guarantee efficient delivery every time.

Packing

We also supply (Click on following picture if interested):

 Light Weight Insulation Fireclay Brick

 

 


Q: Small size black brick can replace refractory bricks for wood burning fireplace?
No, because the melting point of the black brick is only more than 700 degrees, will flow. But that of refractory brick is above 1200 degrees. It mainly depends on the peak temperature, because the fire area of rural cooking range is small.
Q: How to repair the boiler?
What kind of boiler, the external wall or the furnace arch, the smoke wall, the material: High-alumina cement, refractory brick, refractory clay, knife brick
Q: How are shale porous bricks and clay porous bricks distinguished?
Weathering resistance is better than clay brickDue to differences in clay shale and its performance, the national standard requires shale weathering properties than clay bricks.
Q: What is the advantage of the ceramic fiber material compared with the refractory brick?
Ceramic fiber material is heavier than refractory bricks, property of machinery operation, low heat capacity, and has high anti-stretchability and good thermal shock resistance, low thermal conductivity make its thermal insulation effect is ten times than refractory brick, it won't has crack in sudden coolness and heat, and the construction is much easier than that of refractory brick, not delaying the production.
Q: Are buildings allowed to use red bricks?
Is the red brick with clay, shale, coal gangue as raw materials, crushing, mixing kneading with artificial or mechanical pressing, sintering and building bricks after drying at 900 centigrade temperature by oxidizing flame firing, invented by the babylonians.
Q: What material are used to burn firebrick?
Alkaline series of refractory bricks &#47, can be classified into five types. Refractory bricks are generally made from refractory clay (white clay) or other refractory materials. Refractory brick according to the composition of refractory material, that is, silicon aluminum refractory brick / carbon containing refractory brick / thermal insulation refractory brick/ zirconium containing refractory brick &#47
Q: how to test the high alumina refractory brick mixed alumina?
Test
Q: What kinds of annealing furnace refractory bricks there are?
But the energy saving effect is good, but also can use lightwight heat insulating brick, but the price is higher than that of clay brick
Q: What is the clay used to make the refractory brick?
Lining brick of teeming ladle; refractory clay used in building materials industry to produce high alumina bricks for cement kilns and glass furnaces, as well as anti sliding, high alumina lining bricks and high alumina refractory clay. The hard clay in refractory clay is used for making blast furnace refractory material, which is used in agriculture as a fertilizer promoting agent and, and electron. High alumina clay is also used in the oil well, generally does not disperse in water. In metallurgy, accounts for 2/3 of abrasive products, and so on. Hard clay and semi hard clay can be used to manufacture daily-use ceramics. High alumina clay after calcination, which has high temperature resistance! Refractory clay refers to the degree of fire resistance is greater than 1580, the hardness and proportion is relatively big, the refractoriness is good. They except has relatively high refractoriness. Such as aluminum sulfate, its dosage accounts about 70% of all the refractory materials;

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