• DUCTILE IRON PIPES K9 DN100 System 1
  • DUCTILE IRON PIPES K9 DN100 System 2
  • DUCTILE IRON PIPES K9 DN100 System 3
  • DUCTILE IRON PIPES K9 DN100 System 4
  • DUCTILE IRON PIPES K9 DN100 System 5
DUCTILE IRON PIPES K9 DN100

DUCTILE IRON PIPES K9 DN100

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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.

(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.


Q: Can ductile iron pipes be used in geothermal systems?
Ductile iron pipes are indeed suitable for geothermal systems. Their renowned strength and durability make them an excellent choice for various applications, including geothermal systems. These systems involve extracting heat from beneath the earth's surface, necessitating a dependable and robust piping system to transport the geothermal fluid. Ductile iron pipes can withstand high temperatures and pressures, making them perfect for carrying hot geothermal fluids. Moreover, they exhibit exceptional corrosion resistance, a crucial attribute for geothermal systems that often involve the circulation of corrosive fluids. In conclusion, ductile iron pipes provide a reliable option for geothermal systems due to their strength, durability, and ability to withstand high temperatures and corrosion.
Q: How do ductile iron pipes perform in acidic soil conditions?
Ductile iron pipes are known for their durability and resistance to various environmental conditions, including acidic soil conditions. When exposed to acidic soil, ductile iron pipes demonstrate excellent corrosion resistance due to their unique composition and protective coating. The high carbon content in ductile iron pipes provides them with inherent resistance to corrosion, even in acidic environments. Additionally, the pipes are typically lined with cement mortar or a suitable epoxy coating, which acts as an additional layer of protection against acid attack. The combination of the high carbon content and protective coating creates a barrier that prevents the acid from directly contacting the iron, thus minimizing the risk of corrosion. This ensures that the pipes remain structurally sound and maintain their integrity over an extended period of time. Furthermore, ductile iron pipes have a long service life and are designed to withstand a wide range of soil conditions. Their inherent strength and flexibility enable them to endure the stresses and strains caused by the surrounding soil, including acidic soil environments. This makes them an ideal choice for applications where the soil has a higher acidity level. It is important to note that while ductile iron pipes perform well in acidic soil conditions, the severity and concentration of the acid can impact their performance. In extremely aggressive or highly concentrated acidic environments, additional corrosion protection measures may be necessary, such as the use of sacrificial anodes or cathodic protection systems. In conclusion, ductile iron pipes are highly resilient and perform exceptionally well in acidic soil conditions. Their corrosion resistance, combined with their robust structure and protective coating, ensures their longevity and reliability, making them a preferred choice for various applications in such environments.
Q: How can the ductile iron pipe elbow be fixed?
The utility model relates to a groove connecting pipe which has the function of sealing and sealing, and mainly comprises three parts: a sealing rubber ring, a clamping band and a locking bolt. The inner rubber sealing ring is arranged on the outer side of the connecting pipe and is matched with the pre rolling groove, and then the outer ring is buckled on the rubber ring, and then can be fastened with two bolts. Because of the special sealing structure design of the rubber sealing ring and the clamp hoop, the groove connecting piece has good sealing property, and the sealing property is enhanced correspondingly with the increase of the fluid pressure in the pipe.
Q: How do ductile iron pipes handle water velocity?
Due to their unique mechanical properties, ductile iron pipes are well-suited for managing water velocity. Ductile iron, being a highly durable and strong material, can endure high water velocities without significant damage or deformation. The inherent ductility of the pipe enables it to absorb the energy generated by the flowing water, effectively reducing the risk of pipe failure or bursting. This characteristic makes ductile iron pipes suitable for handling high-pressure water flow, making them an ideal choice in situations where water velocity is a concern. Furthermore, the smooth internal surface of ductile iron pipes promotes efficient water flow and minimizes friction losses. This smoothness reduces resistance encountered by the water as it moves through the pipe, allowing for higher water velocities without compromising the pipe's integrity. Moreover, ductile iron pipes can be manufactured in various sizes and thicknesses, providing customization options based on specific water velocity requirements. This flexibility ensures that ductile iron pipes can effectively manage a wide range of water velocities, from low-flow applications to high-velocity scenarios. In conclusion, ductile iron pipes possess exceptional capabilities when it comes to handling water velocity. Their strength, ductility, and smooth internal surface contribute to their ability to withstand high water velocities without compromising their structural integrity, making them a dependable choice for water distribution systems.
Q: How do ductile iron pipes handle thermal expansion and contraction?
Ductile iron pipes are specifically designed to handle thermal expansion and contraction effectively. Due to their unique composition and structure, which includes graphite nodules in the iron matrix, these pipes have the ability to accommodate temperature variations without significant damage or distortion. The graphite nodules act as flexible joints, allowing the pipe to expand and contract without cracking or breaking. This characteristic makes ductile iron pipes highly resistant to the stresses caused by thermal fluctuations, ensuring their long-term durability in various temperature environments.
Q: Can ductile iron pipes be used in areas with high levels of hydrogen sulfide gas?
Yes, ductile iron pipes can be used in areas with high levels of hydrogen sulfide gas. Ductile iron pipes have a high corrosion resistance, which makes them suitable for such environments. Additionally, they have been successfully used in sewage systems and wastewater treatment plants where hydrogen sulfide gas is commonly present.
Q: How does ductile iron pipe handle traffic loads and vibrations?
Due to its inherent strength and durability, ductile iron pipe is capable of effectively handling traffic loads and vibrations. The material properties of ductile iron, such as its high tensile strength and impact resistance, make it a dependable option for enduring heavy loads and vibrations caused by traffic. When exposed to traffic loads, ductile iron pipe has the capacity to distribute weight efficiently, minimizing stress concentrations and potential damage. Its flexible nature enables it to absorb and dissipate the forces exerted by traffic, preventing the formation of cracks or fractures. Furthermore, ductile iron pipe possesses the advantage of dampening vibrations. With its high density and stiffness, it can absorb and dissipate the energy generated by vibrations, lessening their impact on the pipe and surrounding infrastructure. This is especially crucial in areas with heavy traffic or construction activities, where vibrations are common. Moreover, ductile iron pipes are frequently designed and manufactured to meet industry standards and specifications, ensuring their ability to withstand expected traffic loads and vibrations. These pipes are commonly used in water distribution systems, sewers, and underground infrastructure, where they are subjected to various dynamic loads and vibrations. In conclusion, ductile iron pipe is an exceptional choice for managing traffic loads and vibrations due to its strength, flexibility, and capacity to dampen vibrations. Its consistent performance under these conditions makes it a preferred material for infrastructure projects, guaranteeing long-term durability and minimal impact on the pipe's structural integrity.
Q: The design uses water supply ductile iron pipe, PE corrosion protection pipe, HDPE pipe, please ask that good? What's the price of the two?
PE pipe is hot melt connection (with thick wall smooth type, don't use the wavy), has the advantages of convenient connection, not affected by terrain, but should pay attention to cold and rain when try not to do, otherwise easily lead to cracks or Water Leakage interface touch interface. The disadvantage is not pressure, heavy machinery on the flat, but the problem is not, as long as the water does not leak, do not need to redo. Also, PE price volatility is relatively large, the size of the price difference is relatively large, a few more runs to ask the price.
Q: How do ductile iron pipes perform in earthquake-induced ground movements?
Ductile iron pipes have been proven to be a dependable and resilient choice for underground infrastructure, even in earthquake-prone regions. The distinctive qualities of ductile iron, such as its strength and flexibility, enable it to withstand the impacts of ground movements during an earthquake. When an earthquake occurs, the ground shakes and shifts, exerting significant forces on underground pipes. Ductile iron pipes possess the ability to flex under these forces, absorbing the energy and minimizing the risk of failure. They can endure substantial ground movements without cracking or breaking, guaranteeing the uninterrupted flow of water or other fluids. Moreover, ductile iron pipes exhibit exceptional resistance to corrosion and are highly durable, making them suitable for long-term use in areas susceptible to earthquakes. This reduces the necessity for frequent maintenance or replacement, providing cost-effective and reliable solutions for infrastructure. Additionally, the joints employed in ductile iron pipe installations are designed to accommodate movement and permit slight adjustments during ground shifts. This adaptability prevents the pipes from becoming dislodged or separated, preserving the system's integrity. Overall, ductile iron pipes have a well-established reputation for their performance in earthquake-induced ground movements. They offer resilience, flexibility, and durability, ensuring the uninterrupted operation of water and sewer systems, even in areas prone to seismic activity.
Q: Method for cutting large diameter ductile iron pipe
When the oxygen and acetylene volume ratio is greater than 1.2, is formed. As more oxygen, burning, the flame length is shortened obviously, cone tapered inner flame almost disappeared, and a strong desire. Making due to oxygen, the oxidation of metal, so are not widely used, only used for welding of brass, to prevent evaporation of zinc.

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