DUCTILE IRON PIPES K8 DN80

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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.

(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.

Q:How is ductile iron pipe recycled?: Ductile iron pipe is a highly durable and long-lasting material used in various infrastructure systems such as water and wastewater pipelines. When it reaches the end of its life cycle, ductile iron pipe can be recycled rather than disposed of in landfills. The process of recycling ductile iron pipe begins with its removal from the ground. Typically, a trench is dug to access the pipe, and it is cut into smaller, manageable sections using specialized equipment. These sections are then transported to a recycling facility. At the recycling facility, the ductile iron pipe is further processed to remove any contaminants. This involves removing any fittings or joints that may be attached to the pipe. Any non-iron materials, such as rubber gaskets or coatings, are also separated and discarded. Once the pipe has been cleaned and prepared, it is usually crushed or shredded into smaller pieces. This step increases the surface area of the material, making it easier to melt down in the next stage of the recycling process. The crushed or shredded ductile iron pipe is then melted in a furnace at high temperatures. This process, known as smelting, converts the solid iron into a liquid state. During smelting, impurities and any remaining non-iron materials rise to the surface and are skimmed off. After smelting, the molten iron is poured into molds to form new products. These molds can be used to produce a wide range of ductile iron products, including new pipes, fittings, valves, and manhole covers. The new products made from recycled ductile iron pipe have the same qualities and durability as those made from virgin materials. Recycling ductile iron pipe not only reduces the demand for new materials but also helps conserve energy and resources. The process requires less energy compared to producing iron from raw materials, which results in a lower carbon footprint. Additionally, recycling ductile iron pipe helps to reduce waste and promotes a circular economy by giving new life to an otherwise discarded material.

Q:How do ductile iron pipes perform in extreme weather conditions?: Ductile iron pipes have excellent performance in extreme weather conditions. Their high tensile strength and flexibility allow them to withstand freezing temperatures, heavy snow loads, and extreme heat without cracking or breaking. Additionally, their corrosion-resistant properties make them highly durable and reliable in harsh weather environments, ensuring long-term performance and minimal maintenance requirements.

Q:Can ductile iron pipe be used for compressed air systems?: Indeed, compressed air systems can make use of ductile iron pipe. Ductile iron pipe, renowned for its robustness, endurance, and crack resistance, proves suitable for numerous applications, including compressed air systems. It possesses the capability to endure high pressures and exhibits a lesser tendency to corrode or rust in comparison to alternative materials. Nonetheless, it becomes crucial to guarantee that the ductile iron pipe is adequately sized and installed to accommodate the precise demands of the compressed air system. Furthermore, conducting regular maintenance and inspections becomes imperative to avert any potential problems or damages.

Q:Are ductile iron pipes suitable for gravity flow applications?: Yes, ductile iron pipes are suitable for gravity flow applications. Ductile iron is a strong and durable material that can withstand the weight of the water and solid waste flowing through the pipes without any issues. It has high tensile strength and can resist damage from external forces such as soil movement or heavy traffic loads. Additionally, ductile iron pipes have smooth inner surfaces that promote efficient flow and minimize friction losses. They are also resistant to corrosion and can last for decades without requiring frequent maintenance or replacement. Overall, ductile iron pipes are a reliable choice for gravity flow applications due to their strength, durability, and resistance to various environmental factors.

Q:Can ductile iron pipes be used in contaminated groundwater systems?: Yes, ductile iron pipes can be used in contaminated groundwater systems. Ductile iron pipes are known for their corrosion resistance, making them suitable for handling water with various levels of contamination. Additionally, their strength and durability allow them to withstand the harsh conditions of contaminated groundwater systems.

Q:Ductile iron 600-3 grade, tensile strength, how to test, there is a simple way?: 600-3 is pearlite + a small amount of ferrite matrix ductile iron. Pearlite edge region. 10%, center. 70600-3. Two sets of numbers indicating the grades and mechanical properties of nodular cast iron. The former represents the minimum tensile strength

Q:Usage of ductile iron pipe expander: Spheroidal graphite iron expander, also known as cast iron telescopic device, is a new type of pipe connector.

Q:Are ductile iron pipes suitable for use in chemical processing plants?: Ductile iron pipes can be used in chemical processing plants. This type of cast iron, known as ductile iron, has improved mechanical properties that make it resistant to corrosion and suitable for handling various chemicals in industrial settings. It is recognized for its durability, flexibility, and high tensile strength, allowing it to withstand the often present high-pressure and temperature conditions in chemical processing plants. Moreover, ductile iron pipes have a smooth internal surface, reducing friction and the possibility of flow blockages or contamination. In conclusion, ductile iron pipes are a dependable and cost-effective option for transporting chemicals in chemical processing plants.

Q:Are ductile iron pipes suitable for oil and gas pipeline applications?: Yes, ductile iron pipes are suitable for oil and gas pipeline applications. Ductile iron pipes have numerous properties that make them ideal for use in such applications. Firstly, ductile iron pipes have high tensile strength, which allows them to handle the high pressure and stress associated with oil and gas transmission. This ensures that the pipes can withstand the demanding conditions and maintain structural integrity over time. Secondly, ductile iron pipes are highly resistant to corrosion. Oil and gas pipelines are exposed to various corrosive elements, such as water, chemicals, and salts. Ductile iron pipes have a protective lining, typically made of cement mortar or polyethylene, which prevents corrosion and extends the lifespan of the pipes. Additionally, ductile iron pipes have excellent durability and longevity. They have a long service life, typically ranging from 50 to 100 years, depending on the specific conditions and maintenance practices. This makes them a reliable choice for oil and gas pipeline applications, reducing the need for frequent replacements and minimizing downtime. Furthermore, ductile iron pipes have good flexibility, allowing them to withstand ground movement and absorb shocks and vibrations. This flexibility is particularly important in oil and gas pipeline applications, where the pipes need to adapt to changing terrain and environmental conditions. Lastly, ductile iron pipes are cost-effective compared to other materials commonly used in oil and gas pipelines, such as steel. They offer a favorable balance between performance and price, making them a practical choice for both large-scale and small-scale pipeline projects. Overall, the combination of high tensile strength, corrosion resistance, durability, flexibility, and cost-effectiveness makes ductile iron pipes suitable for oil and gas pipeline applications.

Q:There are several forms of flexible interfaces for Spigot Cast Iron Pipes: Socket type cast iron pipe rigid interface antiallergic can, under the action of external force, no tower water supply equipment interface packing easy fragmentation and leakage, especially in the weak foundation and uneven subsidence area and the earthquake zone. The interface damage rate is higher. Therefore, flexible interfaces should be adopted under the above unfavorable conditions.

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