DUCTILE IRON PIPE K9 DN1400

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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.

(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.

Q:Are ductile iron pipes suitable for industrial water systems?: Ductile iron pipes, well-known for their strength, durability, and resistance to corrosion, are a perfect choice for industrial water systems. With the capability to withstand high-pressure and heavy-duty applications, these pipes are ideal for transporting water in large-scale industrial facilities like power plants, factories, and chemical plants. Moreover, ductile iron pipes can handle a broad range of temperatures, making them suitable for both hot and cold water systems. Their inherent flexibility allows for easy installation and maintenance, enhancing their suitability for industrial water systems. In conclusion, ductile iron pipes offer a dependable and economical solution for industrial water transportation requirements.

Q:Water supply pipe is ductile iron, then it's fittings and valves and other parts must be ductile iron?: Ductile iron pipe end rubber ring interface should belong to flexible connection. It should be the way to connect the clamps. Then, the valve is also connected to the card sleeve connection.

Q:Can ductile iron pipe be used for cooling water systems?: Yes, ductile iron pipe can be used for cooling water systems. Ductile iron pipe has excellent corrosion resistance, high tensile strength, and is capable of withstanding high-pressure conditions, making it suitable for various applications, including cooling water systems. Its durable and versatile nature allows it to effectively transport and distribute cooling water without the risk of leakage or failure. Additionally, ductile iron pipe is known for its long service life and low maintenance requirements, making it a cost-effective choice for cooling water systems.

Q:What is the expected thermal expansion of ductile iron pipes?: The expected thermal expansion of ductile iron pipes can vary depending on several factors such as the specific composition of the iron, the temperature range, and the length of the pipe. However, in general, ductile iron pipes have a coefficient of thermal expansion ranging from 10 to 13 microinches per inch per degree Fahrenheit (µin/in/°F). This means that for every one degree Fahrenheit increase in temperature, the ductile iron pipe will expand by approximately 10 to 13 microinches per inch in length. It is important to note that this value is an estimate and may vary slightly depending on the specific conditions and characteristics of the pipe.

Q:Are ductile iron pipes suitable for gravity flow applications?: Yes, ductile iron pipes are suitable for gravity flow applications. Ductile iron is a strong and durable material that can withstand the weight of the water and solid waste flowing through the pipes without any issues. It has high tensile strength and can resist damage from external forces such as soil movement or heavy traffic loads. Additionally, ductile iron pipes have smooth inner surfaces that promote efficient flow and minimize friction losses. They are also resistant to corrosion and can last for decades without requiring frequent maintenance or replacement. Overall, ductile iron pipes are a reliable choice for gravity flow applications due to their strength, durability, and resistance to various environmental factors.

Q:How do we handle the leaking of the ductile iron pipe?: If it is installed in the pipeline, test pressure leakage, glue can be repaired and then welded, usually with hoop.

Q:Are there any limitations to the length of ductile iron pipe sections?: Yes, there are limitations to the length of ductile iron pipe sections. The maximum length of ductile iron pipe sections is typically dictated by factors such as transportation limitations, installation requirements, and structural considerations. Additionally, longer pipe sections may be more prone to bending or sagging under their own weight, which can impact the performance and integrity of the pipeline system. Therefore, it is important to adhere to industry standards and guidelines when determining the length of ductile iron pipe sections for a specific application.

Q:Can ductile iron pipes be used for trenchless pipe rehabilitation methods?: Trenchless pipe rehabilitation methods offer a way to repair or rehabilitate existing pipelines without the need for extensive excavation or trenching. In these methods, ductile iron pipes are often used due to their durability, strength, and resistance to corrosion. Various trenchless methods, such as pipe lining, pipe bursting, and slip lining, can be used to rehabilitate ductile iron pipes. These methods involve inserting a new lining or pipe inside the existing ductile iron pipe, which helps to extend its lifespan and improve its structural integrity. Ductile iron pipes are the preferred choice for trenchless rehabilitation because they can withstand the forces and pressures involved in the process, providing a reliable and long-lasting solution.

Q:How do ductile iron pipes handle water hammer in high-rise buildings?: Ductile iron pipes are known for their durability and strength, making them an excellent choice for handling water hammer in high-rise buildings. Water hammer is a common phenomenon that occurs when the flow of water in a pipe is suddenly stopped or changed direction, resulting in a pressure surge. This can cause significant stress on the pipes and potentially lead to damage or failure. Ductile iron pipes are designed to withstand high-pressure situations, making them highly resistant to water hammer. They have a high tensile strength and can handle the sudden changes in pressure without deforming or fracturing. This is particularly important in high-rise buildings where the water supply needs to be delivered to various floors with different pressures. Moreover, ductile iron pipes have excellent corrosion resistance properties, which further enhances their ability to handle water hammer. Corrosion can weaken pipes over time and make them more susceptible to failure during pressure surges. However, the corrosion resistance of ductile iron pipes ensures that they remain structurally sound even in high-pressure situations. Additionally, the flexibility of ductile iron pipes allows them to absorb and dissipate the energy generated by water hammer. This helps to minimize the impact on the overall system and reduce the potential for damage. The ability to absorb energy also helps to reduce noise and vibrations associated with water hammer, creating a more comfortable and efficient water supply system. In conclusion, ductile iron pipes are well-equipped to handle water hammer in high-rise buildings. Their strength, corrosion resistance, and flexibility make them a reliable choice for delivering water under varying pressures without compromising the integrity of the system.

Q:How are ductile iron pipes protected against root intrusion?: Ductile iron pipes are protected against root intrusion through various methods and techniques. One commonly used approach is the application of root inhibitors or growth regulators. These chemicals are typically injected into the soil around the pipes, creating a barrier that inhibits root growth near the pipe. This helps prevent roots from penetrating the pipe and causing damage. Another method involves the use of physical barriers such as root barriers or sleeves. These are installed around the pipes to physically block the roots from accessing them. Root barriers are typically made of materials like plastic or metal and are designed to withstand the pressure exerted by growing roots. Additionally, regular maintenance practices such as periodic inspections and cleaning are essential in preventing root intrusion. By monitoring the condition of the pipes and removing any existing root masses, the risk of further root intrusion can be minimized. It is worth noting that preventative measures are more effective than reactive measures when it comes to protecting ductile iron pipes against root intrusion. Therefore, implementing proactive strategies during the installation phase, such as proper pipe bedding and alignment, can help reduce the likelihood of root intrusion in the first place. Overall, a combination of chemical treatments, physical barriers, and appropriate maintenance practices can significantly enhance the protection of ductile iron pipes against root intrusion, ensuring their long-term durability and functionality.

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