DUCTILE IRON PIPE DN1000 K8/C/K9 System 1

DUCTILE IRON PIPE DN1000 K8/C/K9

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Specification:

1) The standard of pipe: ISO2531:1998, K9

2) Effective length: 6m

3) Inner cement line: Portland cement line as per ISO4179

4) Zinc coating: at least 130g/m² as per ISO8179

5) Bitumen painting: at least 70um as per ISO8179

6) With 100% quantity of NBR ring, or SBR ring, or EPDM ring as per ISO4633

7) DN80mm-800mm

8) High strength, lighter than grey iron, good corrosion resistance, no furring, small flow resistance, easy fixing, long life tome about 100 yeas

9) Produced by Hangzhou chunfeng machine

10) Checked by automatic inspection equipment

11) Composition:

Chemical composition
Chemical composition	Ductile Cast Iron Pipe (%)	Grey iron pipe (%)	Steel pipe (%)
C	3.5-4.0	3.2-3.8	0.1-0.2
Si	1.9-2.6	1.4-2.2	0.15-0.4
Mn	0.15-0.45	0.4-0.6	0.3-0.6
P	≤0.06	≤0.3	0.02-0.03
S	≤0.02	≤0.1	0.02-0.03
Mg	0.03-0.06

12) Feature:

Mechanical properties
	Ductile Cast Iron Pipe	Grey Iron Pipe	Steel Pipe
Tensile Strength(Mpa)	≥420	150-260	≥400
Yield Strength(Mpa)	≥300	No Confirmation	No Confirmation
Bending Strength(Mpa)	≥590	200-360	≥400
Elongation (%)	≥10	Neglected	≥18
Brinell Hardness(HBS)	≤230	≤230	About 140

13) T type mechanical joint

14) Packing: in bulk or container

Q:Can ductile iron pipes be used in areas with high soil acidity?: To ensure the durability and performance of ductile iron pipes in areas with high soil acidity, certain precautions should be taken. Ductile iron pipes are renowned for their strength, durability, and resistance to corrosion, making them suitable for various soil conditions, including those with high acidity. However, the presence of high soil acidity can still pose a potential risk to ductile iron pipes over time. Acidic soils can accelerate the corrosion process, leading to the degradation of the pipe material. To mitigate this risk, the following measures can be implemented: 1. Protective Coatings: Applying protective coatings, such as epoxy or polyethylene, to the outer surface of the pipes adds an extra layer of defense against soil acidity. These coatings act as a barrier, preventing direct contact between the pipe and the corrosive soil. 2. pH Adjustment: Adjusting the pH levels of the soil can help reduce its acidity. This can be achieved by incorporating lime or other neutralizing agents into the soil, creating a more favorable environment for the ductile iron pipes. 3. Cathodic Protection: Employing cathodic protection systems is an effective method to prevent corrosion in ductile iron pipes. This technique involves utilizing sacrificial anodes or impressed current systems to generate a protective electrical current that counteracts the corrosive effects of the soil. 4. Regular Inspections: Conducting periodic inspections is crucial to monitor the condition of the ductile iron pipes in high soil acidity areas. This enables early detection of any corrosion or degradation, facilitating timely repairs or replacements. By implementing these measures, ductile iron pipes can be effectively utilized in areas with high soil acidity, guaranteeing long-term performance and minimizing the risks associated with corrosive soils. However, it is advisable to consult experts or engineers familiar with local soil conditions and project requirements to determine the most suitable materials and protective measures.

Q:The difference between HDPE pipe and ductile iron pipe: Production process is different, ductile iron pipe mainly through intermediate frequency furnace heating, annealing, and then do cement lining cement lining production, the mechanism of cast iron pipe does not make cement lining.

Q:How does ductile iron pipe perform in areas with high soil erosion?: Ductile iron pipe performs well in areas with high soil erosion due to its inherent strength and durability. Its thick walls and strong composition make it resistant to external pressures, including the erosive forces of soil. The pipe's ability to withstand the effects of soil erosion helps ensure its long-term performance and reliability in such challenging environments.

Q:How does ductile iron pipe perform in high-velocity flow conditions?: The performance of ductile iron pipe is exceptional in conditions with high-velocity flow. It can endure the forces exerted by these flows without experiencing significant damage or failure, thanks to its unique properties like high tensile strength and impact resistance. One advantage of ductile iron pipe is its ability to withstand water hammer, which is a sudden increase in pressure caused by the rapid deceleration or change in direction of water flow. This is particularly crucial in high-velocity flow conditions, where water velocity is significantly higher than normal. Ductile iron pipes are designed to absorb and dissipate the energy generated by water hammer, protecting the pipe and the surrounding infrastructure. Moreover, ductile iron pipe has excellent flow characteristics, ensuring smooth and efficient water transport even at high velocities. This is especially important in applications that require quick transportation of a large volume of water, such as industrial processes or fire protection systems. The smooth interior surface of ductile iron pipe minimizes friction and pressure losses, allowing water to flow freely and efficiently, reducing energy consumption and operating costs. Furthermore, ductile iron pipe is highly resistant to corrosion, which is a common issue in high-velocity flow conditions where the water may contain aggressive chemicals or particulates. The protective lining and coating systems used in ductile iron pipes create a barrier against corrosion, prolonging the lifespan of the pipe and maintaining its structural integrity. In conclusion, ductile iron pipe is ideal for high-velocity flow conditions due to its ability to withstand water hammer, excellent flow characteristics, and resistance to corrosion. Its strength, durability, and reliable performance make it a preferred choice for various applications, ensuring efficient water transport even in demanding environments.

Q:How many casting methods are there in ductile iron casting? A 60*6 discus can not have sand holes. Its surface is smooth. What process can be used to make it?: Is it better to use precoated sand, but only a little higher cost?.

Q:How do ductile iron pipes handle cyclic loading in offshore applications?: Ductile iron pipes possess remarkable strength and durability, rendering them suitable for a wide range of applications, including offshore usage. When it comes to dealing with cyclic loading in offshore settings, ductile iron pipes boast various characteristics that contribute to their exceptional performance. To begin with, ductile iron pipes demonstrate a high resistance to fatigue failure. Fatigue failure occurs when a material undergoes repeated stress cycles, leading to the initiation and propagation of cracks over time. Ductile iron pipes are specifically designed to endure cyclic loading without compromising their structural integrity. This is made possible by their inherent ductility and ability to effectively absorb and distribute stress. Furthermore, ductile iron pipes exhibit outstanding impact resistance. Offshore environments are prone to dynamic and unpredictable forces, such as waves and currents, which can exert sudden and intense loads on the pipes. The superior impact resistance of ductile iron allows it to withstand these forces without experiencing deformation or fractures, ensuring that the pipes remain intact and fully functional. Moreover, ductile iron pipes possess a unique microstructure that enables them to resist corrosion. Offshore applications expose pipes to harsh environmental conditions, including saltwater, which can accelerate the corrosion process. However, the protective graphite matrix present in ductile iron pipes acts as a barrier, preventing corrosive agents from reaching the underlying metal. As a result, the service life of the pipes is significantly prolonged. Additionally, ductile iron pipes have a high load-carrying capacity. In offshore applications, pipes often need to support heavy loads, such as those exerted by equipment, structures, or seabed settlements. The exceptional strength of ductile iron enables it to effectively bear these loads, ensuring the structural integrity and stability of the entire system. Lastly, ductile iron pipes offer ease of installation and maintenance. Their lightweight nature makes them easier to handle and transport during offshore operations. Furthermore, their corrosion resistance reduces the need for frequent maintenance, minimizing downtime and reducing the costs associated with repairs and replacements. In conclusion, ductile iron pipes exhibit excellent performance when it comes to handling cyclic loading in offshore applications. Their resistance to fatigue failure, impact resistance, corrosion resistance, high load-carrying capacity, and ease of installation and maintenance make them a dependable and efficient choice for offshore environments.

Q:How do we handle the leaking of the ductile iron pipe?: A hoop is a component that holds or ties another material with one material. It belongs to the fastener. The hoop holding device is composed of a hoop plate, a wing plate, a tension tie plate, a bolt and an inner liner. There are many kinds of hoop, hoop cable, wire rod hoop, hoop cable, wire hoop, stainless steel hoop are commonly used.

Q:Can ductile iron pipes be repaired if they are damaged?: Yes, ductile iron pipes can be repaired if they are damaged. The extent of the damage will determine the type of repair that is needed. In cases where the pipe is cracked or has small holes, a repair clamp or a stainless-steel sleeve can be used to seal the damaged area. These methods provide a temporary fix and allow for the flow of water to continue until a more permanent repair can be made. For more severe damage, such as large cracks or broken sections, a full replacement may be necessary. This involves cutting out the damaged section of the pipe and installing a new piece. This process requires specialized equipment and expertise, but it can effectively restore the functionality of the pipe. It is important to note that the repair of ductile iron pipes should be carried out by trained professionals who have experience in working with this type of material. This ensures that the repairs are done correctly and do not compromise the integrity and safety of the pipeline system. Regular inspection and maintenance of ductile iron pipes can help identify any potential issues early on and prevent extensive damage that may require replacement rather than repair.

Q:How can the ductile iron pipe be welded?: Welding cast iron is mainly in three aspects: carbon control, stress elimination, structural adjustment. You can choose better welding materials, such as WE777 and other imported welding materials. Crack resistance is very good. In addition, the sewing process can be adopted in the structure to increase the stability of the welding effect. You can learn more about WE777 welding applications.

Q:What are the different methods for repairing ductile iron pipe?: There are several methods for repairing ductile iron pipe, including mechanical repair, epoxy repair, and welding. Mechanical repair involves using clamps or couplings to seal leaks or cracks in the pipe. Epoxy repair involves applying an epoxy coating or sealant to the damaged area to prevent further corrosion or leaks. Welding is another method used for repairing ductile iron pipe, where the damaged section is cut out and replaced with a new piece that is welded into place.

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