DUCTILE IRON PIPE C Class DN100
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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:
(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.
(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.
(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.
(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.
(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.
(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.
- Q: How are ductile iron pipes tested for quality?
- Ductile iron pipes are tested for quality through various methods, including hydrostatic pressure testing, dimensional inspection, and mechanical properties testing. Hydrostatic pressure testing involves subjecting the pipes to water pressure to ensure they can withstand the intended operating conditions without any leakage or failure. Dimensional inspection assesses the pipes' dimensions, such as diameter, wall thickness, and length, to ensure they meet the specified standards. Mechanical properties testing evaluates the pipes' tensile strength, yield strength, and elongation to ensure they possess the necessary strength and flexibility. Overall, these rigorous testing procedures help ensure the high quality and reliability of ductile iron pipes.
- Q: Can ductile iron pipes be made into clear tubes?
- Of course, the cast iron pipe is suitable for being buried in the ground because of its corrosion resistance, rust resistance and non deformation.
- Q: Can ductile iron pipes be used in areas with high temperature variations?
- Yes, ductile iron pipes can be used in areas with high temperature variations. Ductile iron pipes have excellent thermal conductivity and can withstand a wide range of temperature fluctuations without losing their structural integrity. They have a high coefficient of linear expansion, which allows them to expand and contract with temperature changes without causing significant stress on the pipe. This makes ductile iron pipes suitable for use in areas where there are extreme temperature variations, such as hot summers and cold winters. Additionally, ductile iron pipes have a high resistance to thermal shock, meaning they can handle sudden temperature changes without cracking or breaking. Overall, ductile iron pipes are a reliable and durable choice for areas with high temperature variations.
- Q: What is the relationship between the mechanical properties of spheroidal graphite cast iron and its spheroidization rate?
- Grade high good, mechanical performance can reach or exceed the standard, the grade is not high, the performance can not be achieved
- Q: Can ductile iron pipes be used for underground utilities?
- Underground utilities can indeed utilize ductile iron pipes. Renowned for their robustness, strength, and ability to withstand external pressure, ductile iron pipes prove to be a fitting option for subterranean applications demanding remarkable load-bearing capacity, such as utility installations. Furthermore, these pipes exhibit resistance to corrosion, a crucial attribute for underground environments that subject the pipes to dampness and soil conditions. Moreover, ductile iron pipes surpass alternative materials in terms of service life, thereby reducing the necessity for frequent replacements and maintenance. Consequently, ductile iron pipes find widespread application in underground utilities, encompassing water distribution, sewage systems, and gas pipelines.
- Q: Can ductile iron pipes be repaired if damaged?
- If there is any damage to ductile iron pipes, they can indeed be repaired. The process of repairing them involves several steps. Firstly, it is necessary to identify and isolate the damaged section of the pipe. Once this has been accomplished, the damaged portion of the pipe is typically cut out and removed. Subsequently, a new section of pipe is inserted and connected to the existing pipeline using appropriate methods such as welding or mechanical jointing. The repaired section is then tested to guarantee its integrity and functionality. It is important to note that the repair process may vary depending on the extent and nature of the damage. Therefore, it is always advisable to seek advice from professionals who specialize in ductile iron pipe repairs to ensure a proper and effective restoration is achieved.
- Q: How can the cast iron pipe of the ductile iron pipe be repaired?
- If it is ductile cast iron pipe, then use the plugging device can be used in the mouth of the big head plugging device, then use ordinary plugging device, if it is bent, we need on-site survey to do plugging device
- Q: What is the average weight of ductile iron pipe?
- The average weight of ductile iron pipe can vary depending on its size and thickness. Generally, ductile iron pipe ranges in weight from approximately 3.5 pounds per foot for smaller diameters to over 20 pounds per foot for larger diameters. It is important to note that these weights are approximate averages and can vary slightly based on specific manufacturers and pipe specifications.
- Q: How much is the installation cost of the ductile iron tube?
- From the hydraulic performance, because ductile pipe specifications generally refers to the inner diameter of PE pipe diameter specifications generally refers to the same specifications, because under the condition of ductile pipe can achieve greater runoff; from the installation and maintenance cost, ductile pipe have more favorable price. The inner wall of zinc spray, anti-corrosion materials such as cement mortar.
- Q: Are there any limitations to the length of ductile iron pipe sections?
- Yes, there are limitations to the length of ductile iron pipe sections. The length of ductile iron pipe sections is typically limited due to practical considerations such as transportation, installation, and handling. Longer pipe sections can be more difficult to transport and maneuver, especially in areas with limited access or challenging terrain. Additionally, longer pipe sections may be more prone to damage during installation, as they can be more difficult to align and join properly. There are also limitations in terms of manufacturing capabilities. Ductile iron pipes are typically manufactured in standard lengths, which can vary depending on the manufacturer and the specific application. These standard lengths are typically designed to balance the needs of transportation, installation, and the overall performance of the pipe. Furthermore, longer pipe sections may pose challenges in terms of expansion and contraction due to temperature variations. Ductile iron pipes are susceptible to thermal expansion and contraction, and longer sections may experience greater stress and strain as a result. Therefore, while there is no absolute limit to the length of ductile iron pipe sections, practical considerations and manufacturing capabilities often result in the use of standard lengths that balance various factors such as transportation, installation, and performance.
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DUCTILE IRON PIPE C Class DN100
- Ref Price:
-
- Loading Port:
- China Main Port
- Payment Terms:
- TT OR LC
- Min Order Qty:
- -
- Supply Capability:
- -
OKorder Service Pledge
OKorder Financial Service
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