DUCTILE IRON PIPE C Class DN100
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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:
(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.
(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.
(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.
(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.
(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.
(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.
- Q: Are ductile iron pipes resistant to soil movement?
- Yes, ductile iron pipes are resistant to soil movement. Ductile iron pipes have a high tensile strength, which allows them to withstand external forces such as soil movement. These pipes are designed to be flexible and are able to absorb and distribute stresses caused by ground settlement or other forms of soil movement. Additionally, ductile iron pipes have a strong and durable construction that can resist the compressive forces exerted by the surrounding soil. Overall, ductile iron pipes are a reliable and resilient choice for underground pipelines, providing long-term stability and resistance to soil movement.
- Q: What are the specifications of cast iron pipes?
- The nominal diameter of the continuous grey cast iron pipe is 75~1200 mm. It adopts the form of socket type or flange disk interface. It can be divided into two kinds of flexible interface and rigid interface according to function. The length of the straight pipe is 4 meters, 5 meters and 6 meters. According to the wall thickness, LA, A and B are divided into three grades. The nominal diameter of the centrifugal cast iron pipe of the sand mould is 200~1000 mm, the effective length is 5 meters and 6 meters. According to the wall thickness, it is divided into two grades: P and G. High strength, good toughness, thin tube wall, little metal consumption, and can bear higher pressure,
- Q: Are ductile iron pipes suitable for fire protection systems?
- Yes, ductile iron pipes are suitable for fire protection systems. Ductile iron is known for its strength, durability, and ability to withstand high pressure and heat, making it an ideal choice for fire protection systems. Additionally, ductile iron pipes have excellent corrosion resistance, which is crucial for ensuring the longevity and reliability of fire protection systems.
- Q: How are ductile iron pipes manufactured?
- Ductile iron pipes are manufactured through a process known as centrifugal casting, which involves the use of a spinning mold. The process begins with the selection and preparation of high-quality ductile iron, which is a type of cast iron that contains small amounts of magnesium to enhance its strength and ductility. First, the ductile iron is melted in a furnace at extremely high temperatures. Once the molten iron reaches the desired temperature, it is poured into a spinning mold. The spinning mold is designed in the shape of a pipe, and it rotates at a high speed to distribute the molten iron evenly along its inner surface. As the mold spins, the molten iron cools and solidifies against the mold walls. This rapid cooling results in a fine-grained structure and enhances the mechanical properties of the pipe, such as its strength and durability. The spinning mold continues to rotate until the pipe has completely solidified, which typically takes a few minutes. After solidification, the pipe is removed from the mold, and excess material, known as the "skin," is removed. The skin is typically removed by machining or grinding to achieve the desired dimensions and surface finish. Next, the pipe undergoes heat treatment to further enhance its mechanical properties and reduce internal stresses. Once the heat treatment is completed, the pipe is thoroughly inspected for any defects or imperfections. This includes visual inspections, non-destructive testing methods, and pressure testing to ensure the pipe meets the required specifications and standards. If any defects are detected, the pipe may be repaired or rejected depending on the severity of the issue. Finally, the pipes are coated with a protective layer to prevent corrosion and enhance their longevity. This coating can be applied through various methods, such as cement mortar lining, epoxy coating, or zinc coating. Overall, the manufacturing process of ductile iron pipes involves melting the iron, centrifugal casting, cooling, skin removal, heat treatment, inspection, and coating. This process ensures the production of high-quality pipes that possess excellent strength, durability, and resistance to corrosion.
- Q: Can ductile iron pipes be used for oil and gas pipelines?
- Yes, ductile iron pipes can be used for oil and gas pipelines. Ductile iron is a strong and durable material that is resistant to corrosion, making it suitable for transporting oil and gas over long distances. Additionally, ductile iron pipes have excellent pressure-bearing capabilities, making them capable of withstanding the high pressures often associated with oil and gas transportation. Furthermore, ductile iron pipes are relatively easy to install and maintain, which adds to their suitability for oil and gas pipelines. However, it is important to note that the specific application and conditions of the pipeline must be considered, and consulting with industry experts is recommended to ensure the proper selection and installation of ductile iron pipes for oil and gas transportation.
- Q: How are ductile iron pipes protected against interior corrosion?
- Ductile iron pipes are protected against interior corrosion through a process called cement-mortar lining. This involves applying a thick layer of cement mortar to the interior surface of the pipes, which acts as a protective barrier against corrosion caused by the flow of water or other substances. Additionally, corrosion-resistant coatings can also be applied to the pipes to provide further protection.
- Q: How much water seepage is allowed in the water pressure test for water hose DN300?
- The main control parameters of ductile iron pipes are nominal diameter, working pressure, connection mode, etc.. Light, high, thin wall, pressure resistance, shock resistance, corrosion resistance, earthquake resistance and other properties. The flexible interface is used for the pipeline interface, and there is a certain elongation and deflection angle. He has the advantages of raw iron pipes and steel pipes, avoiding the defects of iron and steel.
- Q: How does ductile iron pipe handle soil movement?
- Ductile iron pipe has excellent resistance to soil movement due to its high flexibility and strength. It can withstand ground settlement, soil shifting, and other forms of soil movement without cracking or breaking. The pipe's ductility allows it to absorb the stress and strain caused by soil movement, making it a reliable and durable choice for underground pipelines.
- Q: Ductile iron pipe is how many years warranty
- In the ferrite and pearlite matrix on the distribution of a certain number of spheroidal graphite, according to the nominal diameter and the elongation of different microstructure of ferrite and pearlite in different proportions of small caliber pearlite percentage is generally not more than 20%, large diameter of the general control in about 25%.
- Q: Are ductile iron pipes suitable for use in chemical processing plants?
- Yes, ductile iron pipes are suitable for use in chemical processing plants. Ductile iron is known for its high strength and durability, making it resistant to corrosion and capable of withstanding high pressure and extreme temperatures. Additionally, its smooth internal surface reduces friction and allows for efficient flow of chemicals.
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DUCTILE IRON PIPE C Class DN100
- Loading Port:
- China Main Port
- Payment Terms:
- TT OR LC
- Min Order Qty:
- -
- Supply Capability:
- -
OKorder Service Pledge
OKorder Financial Service
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