• DUCTILE IRON PIPE C Class DN250 System 1
DUCTILE IRON PIPE C Class DN250

DUCTILE IRON PIPE C Class DN250

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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.

(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.


Q: Can ductile iron pipes be used in high-pressure applications?
Yes, ductile iron pipes can be used in high-pressure applications. Ductile iron has excellent mechanical properties and high tensile strength, making it suitable for withstanding high-pressure conditions. Its inherent toughness and durability allow it to handle the stress and pressure exerted on the pipes, making it a reliable choice for various high-pressure applications.
Q: What are the typical applications for ductile iron pipes?
Due to their unique properties and advantages, ductile iron pipes are commonly utilized in a wide range of applications. Some of the typical uses for these pipes include the following: 1. Water Supply Systems: Ductile iron pipes are extensively employed in municipal water distribution networks and other water supply systems. They are highly resistant to corrosion and possess remarkable durability. Their ability to withstand high pressure and provide a long service life makes them ideal for transporting potable water. 2. Wastewater and Sewage Systems: Ductile iron pipes are also widely utilized in wastewater and sewage systems. Their strength and resistance to chemical corrosion enable them to effectively transport sewage and other wastewater. These pipes are commonly found in underground sewer lines, sewer force mains, and wastewater treatment plants. 3. Industrial Applications: Ductile iron pipes find applications in various industrial sectors. They are commonly used for transporting different types of fluids, such as chemicals, slurries, and abrasive substances. Their strength, toughness, and resistance to external loads make them suitable for industrial pipelines in power plants, refineries, and mining operations. 4. Irrigation Systems: Ductile iron pipes are frequently employed in irrigation systems for agricultural purposes, landscaping, and golf courses. These pipes can withstand high water pressure and provide a reliable solution for transporting water over long distances. Their corrosion resistance ensures that water quality is maintained, while their durability reduces the need for frequent maintenance. 5. Fire Protection Systems: Ductile iron pipes are widely used in fire protection systems, including sprinkler systems and fire hydrants. Their strength and ability to withstand high pressure make them suitable for quickly delivering water during fire emergencies. Additionally, these pipes are resistant to heat, making them a reliable choice for fire protection applications. In conclusion, ductile iron pipes are versatile and extensively used in various applications, including water supply systems, wastewater and sewage systems, industrial pipelines, irrigation systems, and fire protection systems. Their durability, corrosion resistance, and ability to withstand high pressure make them a preferred choice for these applications.
Q: Are ductile iron pipes susceptible to external loading or pressure?
Yes, ductile iron pipes are susceptible to external loading or pressure. They have the ability to withstand moderate external loads and pressure due to their high tensile strength and flexibility. However, excessive loading or pressure can cause deformation or damage to the pipes, leading to potential leaks or structural failure. Therefore, proper consideration and engineering analysis should be done to ensure the pipes are installed and operated within their design limits.
Q: Are ductile iron pipes suitable for use in paper mills?
Yes, ductile iron pipes are suitable for use in paper mills. Ductile iron pipes are known for their strength, durability, and corrosion resistance, making them ideal for handling various fluids, including those used in paper mills. Additionally, their ability to withstand high pressures and temperatures makes them reliable and long-lasting in the demanding operating conditions of a paper mill.
Q: Are ductile iron pipes suitable for installation in areas with high traffic loads?
Yes, ductile iron pipes are suitable for installation in areas with high traffic loads. Due to their inherent strength and durability, ductile iron pipes can withstand heavy loads and are commonly used in applications where there is significant vehicular traffic.
Q: Are ductile iron pipes suitable for railway crossings?
Yes, ductile iron pipes are suitable for railway crossings. Ductile iron has excellent strength and durability, making it capable of withstanding heavy loads and vibrations caused by passing trains. Additionally, its corrosion resistance properties make it a reliable choice for long-term use in this specific application.
Q: Can ductile iron pipe be used for oil and gas pipelines?
Yes, ductile iron pipe can be used for oil and gas pipelines. Ductile iron pipe is known for its strength, durability, and corrosion resistance, making it suitable for a variety of applications including oil and gas transportation. It has been widely used in the industry for many years and has proven to be a reliable choice for pipeline systems. Additionally, ductile iron pipe can handle high pressure and heavy loads, making it suitable for the demands of oil and gas pipelines. However, it is important to ensure that the specific grade and specifications of the ductile iron pipe meet the requirements of the particular oil and gas project to ensure optimal performance and longevity.
Q: What is the weight of ductile iron pipe compared to other pipe materials?
Ductile iron pipe is generally heavier than other pipe materials such as PVC or HDPE. Its weight can vary depending on the size and wall thickness of the pipe, but in general, ductile iron pipe is known for its durability and strength, which often results in a higher weight compared to other pipe materials.
Q: How are ductile iron pipes protected during transportation and storage?
Ductile iron pipes are typically protected during transportation and storage through various methods. One common practice is to apply a coating of bituminous paint or epoxy on the exterior surface of the pipes to prevent corrosion. Additionally, the pipes are often wrapped with plastic or other protective material to shield them from physical damage and moisture. Proper handling and stacking techniques are also employed to minimize the risk of any deformation or cracking during transportation and storage.
Q: Which direction should the spigot of the K9 ductile iron pipe be installed?
Compared with the PE pipe, from the installation time, ductile pipe PE pipe installation is simple and rapid, and after the installation of internal and external pressure bearing better tightness and corrosion resistance; from the point of view, ductile pipe sealing better after installation, but also can improve the corrosion resistance of corrosion protection through a variety of means; from the hydraulic performance, because ductile pipe specifications generally refers to the inner diameter of PE pipe diameter specifications generally refers to the same specifications, because under the condition of ductile pipe can achieve greater runoff; from the installation and maintenance cost, ductile pipe have more favorable price. The main components of ductile iron pipes are carbon, silicon, manganese, sulfur, phosphorus and magnesium. The inner wall of zinc spray, anti-corrosion materials such as cement mortar.

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