• DUCTILE IRON PIPE C Class DN700 System 1
  • DUCTILE IRON PIPE C Class DN700 System 2
  • DUCTILE IRON PIPE C Class DN700 System 3
DUCTILE IRON PIPE C Class DN700

DUCTILE IRON PIPE C Class DN700

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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.

(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.


Q: Can ductile iron pipes be used for bridge piers?
Yes, ductile iron pipes can be used for bridge piers. Ductile iron pipes are known for their high strength and durability, making them suitable for various applications, including bridge construction. They have excellent resistance to corrosion and can withstand heavy loads, making them a reliable choice for supporting bridge piers. Additionally, ductile iron pipes offer ease of installation and maintenance, which can be advantageous in bridge construction projects. However, it is important to consider the specific requirements and design specifications of the bridge before selecting ductile iron pipes as the material for bridge piers. Proper engineering evaluation and consideration of factors such as load capacity, soil conditions, and environmental factors are essential to ensure the suitability and safety of using ductile iron pipes for bridge piers.
Q: The difference between flexible joint cast iron pipe and flexible anti-seismic cast iron pipe
Nodular cast iron pipes and fittings technical manual PDF download Fan Yingjun handsome date: Author: fan manufacturing technology, in January 2006, this book introduces the ductile iron pipe interface form, quality standard, installation technology and special use of ductile cast iron pipe and other content, lists all the technical parameters for ductile iron pipes, pipe fittings interface in order to facilitate the readers to use and accessories
Q: Can ductile iron pipe be used for sewer and wastewater systems?
Yes, ductile iron pipe can be used for sewer and wastewater systems. Ductile iron is a type of cast iron that has improved properties such as increased durability, strength, and flexibility. These qualities make it suitable for underground applications, including sewer and wastewater systems. Ductile iron pipes are resistant to corrosion and can withstand high-pressure conditions, making them ideal for conveying sewage and wastewater. Additionally, ductile iron pipes have a long service life and require minimal maintenance, which makes them a cost-effective choice for sewer and wastewater infrastructure.
Q: Can ductile iron pipes be used for bridge drainage systems?
Indeed, bridge drainage systems can make use of ductile iron pipes. Ductile iron, a resilient material, finds widespread use in numerous applications, such as water and sewage systems, owing to its strength and durability. With exceptional resistance to corrosion, it is capable of enduring substantial loads and pressure, rendering it an ideal choice for bridge drainage systems. Moreover, the smooth inner surface of ductile iron pipes facilitates efficient water flow, preventing the occurrence of clogs and blockages. Therefore, given their robustness, longevity, and capacity to handle the necessary water flow, ductile iron pipes prove to be a fitting option for bridge drainage systems.
Q: Method for joining cast iron pipes
The connection between the pipe and the pipe adopts the form of socket type or flange disk interface. According to the function, it can be divided into two kinds: flexible interface and rigid interface. The flexible interface is sealed with rubber ring, which allows a certain degree of corner and displacement, so it has good seismic resistance and tightness. It is easy and quick to install than rigid interface. It has little labor intensity according to the casting method.
Q: What is the expected cyclic fatigue life of ductile iron pipes?
Various factors such as material composition, pipe design, loading conditions, and environmental factors can affect the expected cyclic fatigue life of ductile iron pipes. However, ductile iron pipes are widely recognized for their exceptional ability to withstand fatigue. Ductile iron pipes are specifically engineered to endure cyclic loading, which is common in water distribution and sewer systems due to fluctuating pressures and vibrations. These pipes possess a unique microstructure that confers high strength and ductility, enabling them to resist crack formation and growth under cyclic loading. Numerous studies and industry standards have provided estimates for the expected cyclic fatigue life of ductile iron pipes. For instance, the American Water Works Association (AWWA) C151 standard recommends a design life of 100 years for ductile iron pipes used in water distribution systems, underscoring their long-term durability and resistance to fatigue. Furthermore, research studies have demonstrated that ductile iron pipes can withstand over 1 million cycles of loading without exhibiting any signs of fatigue failure. The fatigue strength of ductile iron pipes can be further augmented by employing protective coatings or linings to reduce the impact of corrosion and abrasion. Nevertheless, it is important to recognize that various factors, such as manufacturing quality, installation practices, and maintenance procedures, can influence the expected cyclic fatigue life of ductile iron pipes. Regular inspections, appropriate handling, and adherence to recommended installation guidelines can help ensure the longevity and performance of ductile iron pipes. In conclusion, while the expected cyclic fatigue life of ductile iron pipes can be subject to variation due to several factors, these pipes are generally renowned for their outstanding fatigue resistance and offer a dependable and enduring solution for water distribution and sewer systems.
Q: Are ductile iron pipes resistant to chemicals?
Yes, ductile iron pipes are generally resistant to chemicals. Ductile iron is a type of cast iron that has been alloyed with small amounts of magnesium to improve its strength and ductility. This alloying process enhances its resistance to corrosion and chemical attack. Ductile iron pipes have been widely used in various applications including water supply, wastewater treatment, and industrial piping systems where they may come into contact with a variety of chemicals. However, it is important to note that the resistance of ductile iron pipes to chemicals can vary depending on the specific type and concentration of the chemical involved. Therefore, it is advisable to consult the manufacturer or a qualified engineer to determine if ductile iron pipes are suitable for a particular chemical application.
Q: Why does the construction wastewater system use ductile iron pipes instead of galvanized steel tubes?
The cost is low, the construction cost is low, and the schedule is fast. Such as PVC, PE double wall corrugated pipes, etc..
Q: Can centrifugal cast iron pipe be galvanized or coated with asphalt which is good for corrosion prevention?
By spraying zinc and epoxy coal tar coating of ductile iron pipe wall (or epoxy resin paint, polyurethane, etc.) wall using Portland cement (or epoxy powder, epoxy, polyurethane, ceramics etc.) wall coating can effectively active substances in soil and the formation of an insoluble zinc salt protection tube, the internal coating can inhibit corrosion of pipe body fluid medium.
Q: Method for cutting large diameter ductile iron pipe
When the ratio of oxygen to acetylene is 1 to 1.2, the flame produced is called neutral flame, also known as normal flame. It consists of flame core, inner and outer flame: near the welding nozzle at the flame core, a bright white; followed by the flame, a blue purple, the highest temperature, about 3150 DEG C, from the front cone at 2 ~ 4mm, and the application of welding wire to the workpiece; the outer flame is orange red. Neutral flame is a flame commonly used in welding. It is used to weld low carbon steel, medium carbon steel, alloy steel, copper and aluminum alloy.

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