DUCTILE IRON PIPE AND PIPE FITTINGS K7 CLASS DN1500

DUCTILE IRON PIPE AND PIPE FITTINGS K7 CLASS DN1500

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Loading Port:: Tianjin

Payment Terms:: TT OR LC

Min Order Qty:: 23 pc

Supply Capability:: 3000 pc/month

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· Material : Ductile Cast Iron

· Size Range : DN 80mm to DN 2000mm

· Unit Effective Length : 6m or 5.7m

· Manufacture Standard: ISO 2531:1998/ EN 545:2006/EN 598:2007

· Annual capacity : 200,000 tons

· Coating Exterior: Zinc 130g/m2 according to ISO 8179-1 and bitumen coating 70 microns.

· Cement Interior: Portland Cement/ High Alumina Cement/ Sulphate Resisting Cement Lining according to ISO 4179

· Special requirements on external coating and internal lining can be applied

· We also provide accessories such as SBR/EPDM rubber gaskets, lubricant paste, pipe caps, PE sleeves, etc.

Additional Parts:

Each pipe is strictly inspected according to related standard to ensure permanently high performance.
Easy Installation at site and service free for life
Long Service Lifespan
Quotation will arrive you within 24hours once we get your inquiry.
We guarantee offering you a competitive price.
A copy of original inspection reports of pipes will be offered after shipment.
Photos of loading process will be sent to the customer after shipment effect.
We will follow-up the delivery progress after shipment effect and update to the customer on weekly basis.

Q: What are the different methods for joining ductile iron pipe?: There are several methods for joining ductile iron pipe, each with its own advantages and limitations. One common method is mechanical joint (MJ) coupling, which involves using a rubber gasket and a set of bolts and nuts to create a watertight seal between pipe sections. This method is relatively quick and easy to install, but it requires a skilled technician to ensure proper alignment and bolt tightening to prevent leakage. Another method is flanged joint, where the pipe ends are equipped with flanges that are bolted together using gaskets to create a tight seal. This method allows for easy disassembly and reassembly of pipe sections, making it suitable for applications that require frequent maintenance or modifications. However, it is more expensive and time-consuming compared to other methods. One widely used method is push-on joint (POJ), which involves using a rubber gasket and a special lubricant to slide the pipe ends together. This method provides a reliable and watertight seal, and it is relatively quick and easy to install. However, it requires proper alignment and care to avoid damaging the gasket during assembly. Another option is restrained joint (RJ), which uses a mechanical joint coupling with additional features to resist axial forces or thrusts. This method is commonly used in applications where the pipe is subject to internal pressure, external loads, or seismic activity. It provides a secure and rigid connection but may require specialized tools and training for installation. Finally, welding is another method for joining ductile iron pipe. It involves heating the pipe ends and melting a filler metal to create a permanent bond. This method provides a strong and durable connection, but it requires skilled welders and additional time for preparation, welding, and cooling. Welding is often used for specific applications, such as joining sections of pipe with different diameters or connecting to other materials. In summary, the different methods for joining ductile iron pipe include mechanical joint coupling, flanged joint, push-on joint, restrained joint, and welding. The choice of method depends on factors such as the application requirements, installation time, maintenance needs, and budget.

Q: Do ductile iron pipes require internal lining for potable water applications?: Yes, ductile iron pipes do require internal lining for potable water applications. This is because the iron used in these pipes can react with the water and potentially contaminate it. Internal lining acts as a barrier between the water and the iron, preventing any chemical reactions and ensuring the water remains safe for consumption.

Q: Can ductile iron pipe be used for sewer and wastewater systems?: Yes, ductile iron pipe can be used for sewer and wastewater systems. Ductile iron is a strong and durable material that can withstand the harsh conditions of sewage and wastewater transport. It has excellent corrosion resistance and can handle high-pressure environments, making it a suitable choice for these applications.

Q: Are ductile iron pipes suitable for hydroelectric power plants?: Yes, ductile iron pipes are suitable for hydroelectric power plants. They possess excellent strength, durability, and corrosion resistance, making them ideal for transporting water in the power generation process. Additionally, their flexibility allows for easier installation and maintenance, reducing potential downtime in hydropower operations.

Q: Are ductile iron pipes more resistant to breaks and cracks than other pipe materials?: Ductile iron pipes generally possess higher resistance to breaks and cracks compared to other pipe materials. Ductile iron, a form of cast iron treated with magnesium, exhibits increased flexibility and reduced brittleness. This enhanced flexibility empowers ductile iron pipes to endure significant pressure and external loads without incurring damage. In contrast to widely-used pipe materials such as PVC, HDPE, or steel, ductile iron pipes excel in strength and durability. They boast higher tensile strength, enabling them to withstand greater forces and pressures without succumbing to failure. Additionally, ductile iron pipes demonstrate superior impact resistance, reducing the likelihood of cracking or breaking when subjected to sudden impacts or external loads. Another advantage of ductile iron pipes lies in their ability to resist corrosion. The material naturally repels rust and remains unaffected by harsh environmental conditions, making it ideal for underground installations or areas with corrosive soils. This corrosion resistance further contributes to the pipes' longevity and overall integrity. Furthermore, ductile iron pipes possess a longer lifespan compared to other pipe materials. They are designed to endure for multiple decades, often exceeding 50 years, with minimal maintenance. This prolonged lifespan decreases the necessity for frequent replacements, resulting in time and cost savings in the long term. However, it is crucial to acknowledge that no material is entirely immune to damage or failure. Proper installation, maintenance, and adherence to industry standards and guidelines are imperative to ensure optimal performance and longevity of ductile iron pipes. Regular inspection and monitoring should also be carried out to identify potential issues or signs of deterioration, facilitating timely repairs or replacements.

Q: How are leaks repaired in ductile iron pipe?: Leak repairs in ductile iron pipes vary depending on the severity and location of the leak. One technique commonly used involves the application of epoxy-based sealants or leak repair clamps. For small leaks, epoxy sealants are commonly utilized. A specialized epoxy compound is applied to the leaking area, which then hardens and forms a durable seal. The epoxy is carefully spread on the pipe's surface, covering the leak and any surrounding damage. This method effectively addresses small leaks and offers a long-lasting solution. In cases where the leak is larger or more severe, leak repair clamps are often utilized. These clamps secure tightly around the pipe using rubber gaskets and bolts to provide a mechanical seal. The clamp's pressure compresses the gasket onto the pipe, creating a watertight seal and preventing further leakage. Leak repair clamps come in various sizes to accommodate different pipe diameters. Proper preparation of the pipe surface is crucial before applying either repair method. The area around the leak must be thoroughly cleaned and dried to ensure good adhesion of the epoxy or proper sealing with the clamp. It is also essential to adhere to the manufacturer's instructions and guidelines for the chosen repair method to achieve a successful and long-lasting repair. It is important to note that these repair methods are temporary solutions and may not be suitable for all situations. In cases of extensive pipe damage or aging infrastructure, it may be necessary to replace the affected pipe section entirely. It is recommended to seek professional assessment and guidance from qualified technicians or plumbers when dealing with leaks in ductile iron pipes. This ensures proper repairs and minimizes the risk of future issues.

Q: Ductile iron gears are generally treated without heat treatment: The mechanical properties of ductile iron are equivalent to quenched and tempered steel. The gears made of ductile iron can be quenched or tempered by high temperature + surface quenching, that is, quenching and tempering treatment + surface hardening.

Q: Are ductile iron pipes resistant to abrasion or wear?: Indeed, ductile iron pipes exhibit remarkable resistance against abrasion and wear. Renowned as cast iron as well, ductile iron represents a robust and enduring substance exclusively crafted to endure abrasive circumstances. Ductile iron's distinct microstructure grants superb resistance to abrasion, rendering it an optimal selection for scenarios wherein pipelines face extensive levels of wear. Furthermore, the extended lifespan of ductile iron pipes showcases their enduring capacity against abrasion and wear throughout time.

Q: Are ductile iron pipes suitable for potable water applications?: Yes, ductile iron pipes are suitable for potable water applications. They have proven to be a reliable and durable choice for carrying drinking water due to their high strength, corrosion resistance, and ability to withstand internal and external pressure. Additionally, ductile iron pipes have been widely used in water distribution systems around the world for many years.

Q: What are the different types of linings available for ductile iron pipe?: There are several different types of linings available for ductile iron pipe, each with its own advantages and applications. 1. Cement mortar lining: This is one of the most common linings used for ductile iron pipes. It consists of a layer of cement mortar applied to the interior surface of the pipe. Cement mortar lining provides excellent resistance to corrosion and chemical attack, making it suitable for a wide range of applications, including potable water distribution, wastewater conveyance, and industrial pipelines. It also helps to reduce friction and turbulence within the pipe, improving flow efficiency. 2. Polyethylene lining: Polyethylene linings are often used in ductile iron pipes for applications where corrosion resistance is a primary concern. This lining consists of a layer of high-density polyethylene (HDPE) that is either extruded or sprayed onto the pipe's inner surface. Polyethylene lining provides superior resistance to corrosion, abrasion, and chemical attack, making it ideal for transporting aggressive fluids, such as saltwater, chemicals, or industrial waste. 3. Polyurethane lining: Polyurethane linings are commonly used in ductile iron pipes for applications where enhanced protection against abrasive wear is required. This lining is formed by spraying or pouring a layer of polyurethane onto the inner surface of the pipe. Polyurethane lining offers excellent resistance to abrasion, impact, and chemical attack, making it suitable for conveying abrasive slurries, mining applications, and other high-wear environments. 4. Epoxy lining: Epoxy linings are applied to ductile iron pipes to provide a protective barrier against corrosion and chemical attack. This lining is typically formed by applying a layer of epoxy resin to the pipe's inner surface through a process known as centrifugal casting or electrostatic spraying. Epoxy lining offers excellent adhesion and resistance to corrosion, making it suitable for various applications, including potable water distribution, wastewater treatment, and industrial pipelines. 5. Zinc lining: Zinc linings are used in ductile iron pipes to provide cathodic protection against corrosion. This lining involves applying a layer of zinc to the pipe's inner surface, either through hot-dip galvanizing or by electroplating. Zinc lining acts as a sacrificial anode, corroding preferentially to the iron pipe and protecting it from corrosion. It is commonly used in applications where the pipe is exposed to highly corrosive environments, such as seawater or acidic soils. Overall, the choice of lining for ductile iron pipes depends on the specific requirements of the application, including the type of fluid being transported, the level of corrosion resistance needed, and the potential for abrasive wear. Consulting with industry experts and considering factors such as cost, longevity, and maintenance requirements can help determine the most suitable lining option for a particular project.

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