• Ceramic Filter Plate for Alloy Making Industry System 1
  • Ceramic Filter Plate for Alloy Making Industry System 2
  • Ceramic Filter Plate for Alloy Making Industry System 3
  • Ceramic Filter Plate for Alloy Making Industry System 4
  • Ceramic Filter Plate for Alloy Making Industry System 5
  • Ceramic Filter Plate for Alloy Making Industry System 6
Ceramic Filter Plate for Alloy Making Industry

Ceramic Filter Plate for Alloy Making Industry

Ref Price:
$1.00 - 50.00 / pc get latest price
Loading Port:
China main port
Payment Terms:
TT or LC
Min Order Qty:
4 pc
Supply Capability:
100000 pc/month

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Ceramic Foam Filter for Alloy Making Industry

 

Composite of Ceramic Foam Filter for Alloy Making Industry

 Ceramic Foam Filter is developed as a new type molten metal filters to decrease casting flaw in recent years. Foamed ceramics have the characters of light weight, high mechanical strength, large specific surface areas, high porosity, excellent thermal shock resistance, chemical corrosion resistance and high temperature stability in molten metal. With the distributing pores net structure, they are able to increase the surface areas, and absorb the sinter, the liquid metal becomes more pure, waster quality problems such as sand pore and air pore are much less and the cast quality becomes much better.

 

Advantages of Ceramic Foam Filter for Alloy Making Industry:

Precise Dimension Tolerance

High Mechanical Strength

Chemical Stability and Corrosion-resistance for molten aluminum.

Phosphate-free, No Pollution for Environment

Purifying Liquid Aluminum, Improving Quality

Reduce Defects

Reduce Cost

Increase Yield Rate

Easy to Use

Size from 40-600mm available.

 

Ceramic Foam Filter for Alloy Making Industry Images

 Ceramic Foam Filter for Alloy Making Industry

Specification of Ceramic Foam Filter for Alloy Making Industry:

Item

Unit

Alumina Foam Filter

Sic Foam Filter

Zirconia Foam Filter

Bore Density

ppi

10~80

10~60

10~40

Porosity

%

80~90

80~90

80~90

Max.working Temperature

°C

1100

1550

1700

Bending Strength

Mpa

0.6

0.7

0.8~1.0

Compression Strength

Mpa

0.7

0.8

>1.2

Thermal Shock Resistance

times/1100°C

>6times

>6times

>6times

SiC

%

 

≥60

 

Al2O3

%

≥85

≤30

 

SiO2

%

≤15

≤10

 

ZrO2

%

 

 

≥95

Others

%

 

 

≤5

application

 

Alumina and Alumina Alloy Non-ferrous

Grey Iron, Ductile Iron

Steel casting

 

FAQ of Ceramic Foam Filter for Alloy Making Industry

Q1:Are you a manufacture or trader?

A:Factory+trade(mainly factories,at the same time,we operates other related products).

Q2:Can we visit your factory?

A:Sure,welcome at any time,seeing is believing.

Q3:What's the MOQ of trial order?

A:No limit,We can offer the best suggestions and solutions according to your condition.

Q4:Is your company accept customization?

A:We have own factory and excellent technical team,and we accept OEM service.

Q5:How about your company's certification?

A:ISO9001 and Test Report,also we could apply other necessary certification.

Q6:How to slove the quality problems?

A:If the products are not confirmed to customer samples or have quality problems,our compay will be responsible to make compensation for it.

Q7:Can you offers samples?

A:Of coures,samples are free but freight paid by the buyers.

 

 

Q: What are the poor filtration effects of vacuum disc filters?
The spindle speed is slow, the formation time of growth in the area of vacuum filter cake, production capacity increased gradually, but because the unit time of grout thickness and spindle speed slow is proportional to, so the ceramic filter capacity in a range of showing the highest.On the other hand, as the spindle speed slows down, the thickness of the slurry is thickened, and the moisture of the concentrate is also affected. For viscous material, ceramic filter with ceramic plate to work as filter media, when the cake is formed gradually into the porous filter medium filter cake itself, and the cake is not easy to form a viscous material, forming a dry cake appearance does not slow, the spindle speed is easy to reduce the water content of concentrate. Similarly, the spindle speed is accelerated, the cake formation time in the vacuum zone is shortened, and the slurry thickness is reduced, and the material can be improved for the easy molding material. But the spindle speed is too fast to be cleaned after each cycle of the ceramic plate. As for the viscous material, the cake is difficult to form after the spindle speed increases, and it will affect the capacity. Therefore, the use of ceramic filter should focus on the inherent nature of the concentrate to explore the best spindle speed.
Q: What are the causes of the powder moisture in the ceramic filter?
The main speed of the ceramic filter is too fast.The vacuum of ceramic filter is not enough.The cleaning of ceramic filter has not met the requirement.The ceramic filter plate has a near life and a serious blockage.The selection of ceramic filter plate is different.Too much residual of ceramic scraper after discharge.
Q: What happens when the pressure on the filter plate is uneven during backwashing?
It should be said that the ceramic filter backwash, usually with a certain pressure of clean water to backwash.
Q: Ceramic filter in vacuum pressure enough, the ceramic plate does not suck pulp, what is the reason for analysis?
The spindle speed is too fast.The speed is too high to absorb the filter cake.There are other possible reasons.
Q: Why does not the iron filter of the ceramic filter work?
You should make it clear that the filter cake has always been dry or suddenly dry, and now how much moisture? Generally, the ceramic filter is used to filter iron powder, and the water content of the filter cake is about 10%.
Q: Can the plate filter press pass through the filter plate?
There are many types of pumps to be used, such as screw pumps, slag pumps, rotary pumps, piston pumps, and diaphragm pumps.
Q: How much is the accuracy of 50nm ceramic membrane filtration?
50nm refers to the nominal pore size, but it does not mean that the holes in the ceramic membrane are 50nm, but the approximate number of holes. The size of the pores may be between 40~60 and 45 to 55nm. Generally introduced, annotated range, you can also own to detect.
Q: Ceramic filter suddenly do not smoke, a little later on their own good, what reason?
The size of ceramic filter is generally on both sides of the vacuum tank, such as 50 square meters with 5 square meters of ceramic filter / ring ceramic filter plate combination (possible), there are 10 discs, the ceramic plate left a vacuum tank on the left of the 5 disc for filtration, vacuum filtration tank for the ceramic plate on the right right of the 5 disc. If a vacuum system temporarily fails, it may cause poor suction, no suction, and a normal operation at the other end.
Q: What is the backwashing pressure of the ceramic filter?
The working process of ceramic filter is: suction - drying - unloading - backwash - suction - drying - unloading - backwash...... In circulation, suction, the drying process is to make the slurry liquid by vacuum suction and capillary effect (usually water) through the filter media from the left, the filter cake on the filter medium (the two processes like syringe pumping), and then through the scraper discharge, after unloading, ceramic filter machine is complete a cycle in the absorption slurry, drying process, some fine particles may enter the filter medium or stacked on the surface (a lot of pipeline internal filtration medium ceramic filter plate), these small particles blockage will make the filter medium permeability and filtering effect of the loss from the poor, in order to reduce the possibility of blockage ceramic filter, will enter the backwash (this process is like a water jet injector). Ceramic filter backwash is through the pressure of water, these small particles plug discharge ceramic filter board.
Q: How should the static and dynamic sealing points of the ceramic filter be leaking?
When the ceramic filter works, the operation may be as follows: 1. The feed is injected and the pulp is injected into the tank of the ceramic filter. 2, mixing system, ceramic filter stirring rake back and forth mixing, driven by mixing reducer. 3, spindle rotation, material level reached a certain range, through the spindle speed machine to drive the ceramic filter disk rotation.

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