• Ceramic Filter Plate Microporous Insulation Panels for Different Applications System 1
  • Ceramic Filter Plate Microporous Insulation Panels for Different Applications System 2
  • Ceramic Filter Plate Microporous Insulation Panels for Different Applications System 3
  • Ceramic Filter Plate Microporous Insulation Panels for Different Applications System 4
  • Ceramic Filter Plate Microporous Insulation Panels for Different Applications System 5
Ceramic Filter Plate Microporous Insulation Panels for Different Applications

Ceramic Filter Plate Microporous Insulation Panels for Different Applications

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Loading Port:
Qingdao
Payment Terms:
TT OR LC
Min Order Qty:
1 m.t.
Supply Capability:
100000 m.t./month

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General Information of Microporous Insulation Board

CMAX Microporous Insulation Board is specially designed for steel industry & metallurgy with very good thermal and mechanical properties. The formulation is an opacified blend of filament reinforced pyrogenic silica. The coverings is water repellent to assure the stability of the microporous board when moisture may occur due to castables, mortar etc.

 

Application of Microporous Insulation Board

Ladle

Torpedo Ladle

EAF

Degassers

Cement Rotary Kiln

Ceramic Firing Kiln

Aluminum Melting and Holding Furnace and so on

 

Working & Processing of Microporous Insulation Board

CMAX Microporous Insulation Board can be shaped easily with a simple cutter and taped off with aluminum tape. The microporous insulation board can be fixed in place with the same adhesives that are used for refractory lining.

 

Technical Data of Microporous Insulation Board

Microporous Insulation Panels for Different Applications


 

FAQ

Q1: How do you control the products quality?

A1: With strict quality control system throughout the materials selection and production process, our refractory and ceramic fiber products quality is effectively controlled to meet customer requirements.

From the raw materials selecting, our quality control begin. The quality certificates of raw materials are required and each batch will be tested before using. During production, the quality control are conducted by workers and then each piece will be sorted and examined by quality supervis

 

Q2: What`s the lead time for my order?

A2: It depends on customers’ requirements and our production schedule. And usually we need 30-60 days for refractory bricks,10-25 days for unshaped refractory materials and 10-20 days for ceramic fiber blankets.

 


 


Q: The ceramic filter plate is broken. What will happen to the vacuum pump?
If it is found that the ceramic plate is broken, it should stop in time to replace the broken ceramic plate. Ceramic filter is produced by vacuum suction vacuum pump to the pulp in the water through the ceramic plate away, the surface aperture ceramic plate for several microns, so it can intercept the cake on the ceramic plate on the surface, if the ceramic plate is broken, a hole is a few millimeters, when the vacuum suction pump when they go together along with the pulp pump.
Q: What happens when the pressure on the filter plate is uneven during backwashing?
The working process of ceramic filter is: suction - drying - unloading - backwash - suction - drying - unloading - backwash...... In circulation, suction, the drying process is to make the slurry liquid by vacuum suction and capillary effect (usually water) through the filter media from the left, the filter cake on the filter medium (the two processes like device, through the pump) scraper discharge, discharge will complete a ceramic filter in the absorption cycle, slurry, drying process, some fine particles may enter the filter medium or stacked on the surface (a lot of pipeline internal filtration medium ceramic filter plate), these small particles will cause blockage of filter media lose permeability so that the filtering effect of variation, in order to reduce the possibility of blockage, ceramic filter will enter the backwash (this process is like a water jet device). Ceramic filter backwash is through the pressure of water, these small particles plug discharge ceramic filter board.
Q: Why does not the iron filter of the ceramic filter work?
The ore condition has changed, such as high concentration of material, fine grain size and increase of mud content.
Q: The working principle of ceramic filter
Based on the work principle of ceramic filter function of the capillary, by using porous ceramic as filter media, a large number of small capillary action with solid-liquid separation equipment design principle using microporous ceramic disc filter in negative pressure, working conditions, characteristics of the microporous ceramic filter plate with its unique water impermeable, extraction of ceramic filter plate and external vacuum cavity the differential pressure tank suspension material under the action of negative pressure adsorption in the ceramic filter plate, solid material can not through the microporous ceramic filter plate is retained on the surface of the ceramic plate, and the liquid due to the hydrophilic effect of vacuum pressure difference and the ceramic filter plate is passed into the gas-liquid distribution device (vacuum barrel) efflux or recycling so as to achieve the purpose of solid-liquid separation.
Q: Common troubles of ceramic filter
Ultrasonic cleaning, ceramic filter plate cleaning is not clean. The main reason is that the power box is faulty, the power supply is burned out, the line is aging, the energy head is burned out, the ultrasonic box is broken down, and the water level in the pulp tank is too low;
Q: How much is the accuracy of 50nm ceramic membrane filtration?
The filtration accuracy is the maximum particle size that the membrane can pass through.
Q: What is the reason that the ceramic filter does not absorb mineral powder?
The recoil pressure is regulated by the pump loop valve and the pressure regulating valve. In order to avoid frequent fluctuations in pressure and pressure within a short period of time, a buffer cylinder with a stabilizing effect is provided in the backwash pipe.
Q: Ceramic filter suddenly do not smoke, a little later on their own good, what reason?
The size of ceramic filter is generally on both sides of the vacuum tank, such as 50 square meters with 5 square meters of ceramic filter / ring ceramic filter plate combination (possible), there are 10 discs, the ceramic plate left a vacuum tank on the left of the 5 disc for filtration, vacuum filtration tank for the ceramic plate on the right right of the 5 disc. If a vacuum system temporarily fails, it may cause poor suction, no suction, and a normal operation at the other end.
Q: What is the reason that the whole ceramic filter does not attract ore?
After the joint cleaning, 0~2 hours of suction effect may be good, 2~4 may drop slightly, 4 hours later will become worse and worse, or even suck. This case should first check the backwash water pressure (instantaneous maximum pressure should not be less than 0.08MPa) is to meet the requirements, should also advance down (to ensure normal and ultrasonic cleaning combined with nitric acid dosage sufficient) and prolong the cleaning time.
Q: What about the leakage of the ceramic filter static and dynamic sealing points?
When the ceramic filter works, the operation may be as follows: 1. The feed is injected and the pulp is injected into the tank of the ceramic filter. 2, mixing system, ceramic filter stirring rake back and forth mixing, driven by mixing reducer. 3, spindle rotation, material level reached a certain range, through the spindle speed machine to drive the ceramic filter disk rotation.

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