Ceramic Filter Plate for Precision Casting with SIC Content
- Loading Port:
- Qingdao
- Payment Terms:
- TT or LC
- Min Order Qty:
- 200 pc
- Supply Capability:
- 200000 pc/month
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1.Production of ceramic foam filter
Ceramic Foam filters are just developed as a new type molten metal filter to decrease casting flaw in recent years. With its characteristics of light-weight, high mechanical strength, large specific surface areas, high porosity, excellent thermal shock resistance, erode resistance, high-performance, Ceramic Foam filter is designed for filtering impurities from molten Iron & Alloy, nodular cast iron castings, grey iron castings and malleable castings, Bronze casting, etc.
2. Functions of ceramic foam filter
1). Thermal and chemical stability in high temperature,avoiding the chemical reaction with the filtered molten metal;
2). High porosity and good mechanical strength in high temperature due to its pure ceramic composite;
3). Low head loss,easy operation,energy-saving;
4). Making metal liquid flowing at stable speed and avoiding the sputtering and backset,thus increasing the surface quality of the cast part,preventing the pore disfigurement and finally lower down the unqualified rate;
5). Various sizes,shapes,apertures are available for kinds of foundry technique.
3.Physical and chemical properties
Physical and Chemical Characteristics SiC ceramic foam filter
Material | Silicon Carbide | |
Applied Temp.(°C) | ≤1500 | |
Color | Grey-Black | |
Pore Size(PPI) | 10/15/20/30/40 | |
Porosity(%) | 80~90 | |
Compressive Strength(MPa) | ≥1.0 | |
Bulk Density(g/cm3) | 0.4~0.6 | |
Thermal Shock Resistance | Excellent | |
Composite | Al2O3(%) | 15~25 |
SiO2(%) | 10~25 | |
SiC(%) | 55~65 | |
Others(%) | 0~5 |
4.Usage of ceramic foam filter
5.FAQ
We have organized several common questions for our clients,may help you sincerely:
①How about your Warranty?
Warranty: 1-Year for the whole light. Warranty is based on correct storage, installation, using and maintenanc
②How to guarantee the quality of the products?
We have established the international advanced quality management system,every link from raw material to final product we have strict quality test;We resolutely put an end to unqualified products flowing into the market. At the same time, we will provide necessary follow-up service assurance.
③How long can we receive the product after purchase?
In the purchase of product within three working days, We will arrange the factory delivery as soon as possible. The pecific time of receiving is related to the state and position of customers.Commonly 7 to 10 working days can be served.
- Q: What are the poor filtration effects of vacuum disc filters?
- Under normal circumstances, high vacuum, vacuum suction, high production capacity, filter cake moisture control is good. At present, some ceramic filters are equipped with two or multi-stage vacuum system to obtain almost absolute vacuum, and can reach 0.09 ~ 0.098MPa.
- Q: What happens when the pressure on the filter plate is uneven during backwashing?
- It should be said that the ceramic filter backwash, usually with a certain pressure of clean water to backwash.
- Q: Why should filter core be used in backwash of ceramic filter?
- The filter in the water filter of ceramic filter is used for filtering water.
- Q: Ceramic filter in vacuum pressure enough, the ceramic plate does not suck pulp, what is the reason for analysis?
- The filtrate is not discharged smoothly.The filtrate can not be discharged in a timely and smooth manner, the new filtrate can not be sucked out, and the filtrate can not be continuously sucked out, so that the filter cake can not be adsorbed on the ceramic plate.
- Q: Why does not the iron filter of the ceramic filter work?
- You should make it clear that the filter cake has always been dry or suddenly dry, and now how much moisture? Generally, the ceramic filter is used to filter iron powder, and the water content of the filter cake is about 10%.
- Q: Common troubles of ceramic filter
- (1) low vacuum, can not meet the production requirements. The main reason is the vacuum pipeline leakage, vacuum pump circulating water is not enough, vacuum pump impeller wear and tear, distribution head wear, ceramic filter plate damage, filtrate tank drainage valve is not closed, pulp trough material level is lower;(2) low or fluctuating backwash water pressure. The main reason is the blockage or leakage of the backwash water pipe system and the distribution of head wear;(3) the liquid level of the filtrate tank is high. The main reason is that the circulating water pump impeller or pump shell wear, pressure is insufficient, so that the drain valve can not open or drain valve itself failure, and filter barrels and circulating water pipe between the leakage;
- Q: Microporous ceramic filter plate cleaning
- For the use of a long time, the method 1, the effect is still no significant improvement, that is how to plug the ceramic filter plate regeneration? The ceramic filter plate with uneven or non sucking slurry can be removed, and oxalic acid or other acid liquid with certain concentration and certain temperature can be taken together to dredge the microporous of the ceramic filter plate. (do not recommend sulphuric acid)
- Q: Ceramic filter suddenly do not smoke, a little later on their own good, what reason?
- The size of ceramic filter is generally on both sides of the vacuum tank, such as 50 square meters with 5 square meters of ceramic filter / ring ceramic filter plate combination (possible), there are 10 discs, the ceramic plate left a vacuum tank on the left of the 5 disc for filtration, vacuum filtration tank for the ceramic plate on the right right of the 5 disc. If a vacuum system temporarily fails, it may cause poor suction, no suction, and a normal operation at the other end.
- Q: What are the reasons for the program alarm of ceramic filter?
- If that is the ceramic filter tank body of the slurry concentration is diluted, has nothing to do with the ceramic filter itself, can think of ways to enter the ceramic filter tank before the slurry concentration increased, thereby improving the dewatering efficiency of ceramic filter.
- Q: What is the reason that the whole ceramic filter does not attract ore?
- After the joint cleaning, 0~2 hours of suction effect may be good, 2~4 may drop slightly, 4 hours later will become worse and worse, or even suck. This case should first check the backwash water pressure (instantaneous maximum pressure should not be less than 0.08MPa) is to meet the requirements, should also advance down (to ensure normal and ultrasonic cleaning combined with nitric acid dosage sufficient) and prolong the cleaning time.
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Ceramic Filter Plate for Precision Casting with SIC Content
- Loading Port:
- Qingdao
- Payment Terms:
- TT or LC
- Min Order Qty:
- 200 pc
- Supply Capability:
- 200000 pc/month
OKorder Service Pledge
OKorder Financial Service
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