Alumina Ceramic Filter Plate for Aluminum Casting

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Specifications

Alumina Ceramic Foam Filters
Professional manufacurer
Precise Dimension Tolerance
Good Strength
ISO9001:2008 certification

Alumina Ceramic Foam Filter

Alumina Ceramic Foam Filter mainly use for filtration of aluminum and aluminum alloys in foundries and cast houses. With their excellent resistance to attack and corrosion from molten aluminum, Alumina Ceramic Foam Filter can effectively remove inclusions, reduce trapped gas and provide laminar flow, and then the filtered metal is significantly clearner. Clearner metal results in higher-quality castings, less scrap, and fewer inclusion defects, all of which contribute to bottom-line profit.

Alumina Ceramic Foam Filter apply to improve quality of alumina alloy casting and other non-ferrous alloy casting.

l Mend structure of crystalloid

l Improve function of machine

l Commutated function

Technical Data of Alumina Ceramic Foam Filter

Pore size (PPi) 10-60

Porosity (%) 80-90

Working temperature(°C) 1100

Bending Strength (Mpa) 0.6

Compression Strength (Mpa) 0.8

Thermal Shock Resistance(times/1100°C) 6

The size are available in square, round and custom geometric shapes; sizes ranging from 10mm up to 600mm, and thicknesses from 10-50mm. The most common porosities are 10ppi, 20ppi, 30ppi, 40ppi. The big alumina foam filter are available in size: 7’,9’,12’,15’,17’,20’,23’.

Q: The ultrasonic wave of ceramic filter is not good. What's going on?: In ancient China, filtration technology was applied to produce paper made from plant fibers in 200 bc. The paper method was improved in AD 105. He wandered in dense in papermaking during plant fiber pulp fine bamboo. Water curtain gap filtration, a thin layer of wet pulp stay on the bamboo surface, after drying into paper.

Q: What filter material are placed in the aquarium filter?: Generally let off the filter cotton and ceramic rings, there are biochemical balls, coral bone, stone, activated carbon and so onConditional: filter cotton, ceramic ring, biochemical ball, coral bone, stone, activated carbon

Q: Performance advantages of ceramic filter: The base is provided with a slime recovery rotor, the rotor consists of a shaft, multistage ceramic filter disc, stripper plate, multi section water connecting pipe, pipe support plate, negative pressure connecting component dynamic disk; the rotor is in the recovery of coal slime liquid tank; the ceramic filter disc by a plurality of ceramic microporous plate cavity, located on the same axis of a ceramic plate cavity communicated through the outlet connection pipe.

Q: Why should filter core be used in backwash of ceramic filter?: Ceramic filter recoil stage is with certain pressure of clean water from the inside out washing ceramic filter plate, the outer aperture ceramic filter plate from inside is gradually reduced, such as flushing water and unclean inside contain impurities that may block ceramic filter board, other structures in the recoil stage of pollution. Such as recoil, water is not clean, you must go through the water filter cartridge to filter again, the choice of filter core, the higher the accuracy of filtration, the more clean water, but the filter is more likely to plug, scrap. Of course, the water is clean and contains little solids. The filter core is not easy to plug and even water filters can be removed.

Q: The efficiency of ceramic filter is low. What's wrong with it?: CleanThe cleaning of ceramic filter is divided into two parts: reverse flush cleaning (also useful gas) and combined cleaning. The purpose of cleaning is to discharge the particles from the hole to the ceramic filter board.Anti flushing and cleaning water filter after direct visual pressure can, generally between 0.08--0.12MPa, such as less than 0.05MPa, while the poor flushing effect without even washing effect, resulting in blocking accumulation eventually led to the ceramic filter plate hole plugging scrap. Replacing the filter element in time and ensuring the water pressure before filtration can provide stable backwashing water pressure.Combined cleaning by ultrasonic vibration, nitrate dissolution method for maximum remove blockage of backwash rushed out, the general ceramic filter every 8 hours of continuous work should stop cleaning 1 hours, such as the use of the old plate or the suction effect is poor, can strengthen cleaning (such as shorten the cleaning period, prolong the period of cleaning, increase the amount of nitric acid etc.).

Q: Common troubles of ceramic filter: The metering pump is not working properly and backwash water into the bucket of acid. The main reason is that the metering pump is not switched on, the diaphragm is worn out, the frequency is too low, and the check valve of the acid pipe and backwash pipe is worn out.

Q: Microporous ceramic filter plate cleaning: For the use of a long time, the method 1, the effect is still no significant improvement, that is how to plug the ceramic filter plate regeneration? The ceramic filter plate with uneven or non sucking slurry can be removed, and oxalic acid or other acid liquid with certain concentration and certain temperature can be taken together to dredge the microporous of the ceramic filter plate. (do not recommend sulphuric acid)

Q: What's the acid of the ceramic filter plate?: Ceramic filter boards tend to clog and acid washing is used to dissolve and dredge blockages in their pores.

Q: What is the reason that the whole ceramic filter does not attract ore?: Vacuum system failure, no vacuum or vacuum can not meet the requirements. Should check the vacuum pump and vacuum piping, distribution head, ceramic plate, such as failure or leakage.Whether the ore conditions are changed, such as pulp type, mud content, fineness, concentration, etc..

Q: How should the static and dynamic sealing points of the ceramic filter be leaking?: When the main shaft is rotated, the filter cake is adsorbed on the surface of the ceramic filter plate and dehydrated by the vacuum generated by the vacuum pump.

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