Zirconia ceramic foam filter for filtration
- Loading Port:
- Tianjin
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 1 pc
- Supply Capability:
- 10000000 pc/month
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Specifications
1. dia. 50*22mm-20ppi
2. material: zirconia
3. color: yellow
4. tolerance: +/- 2mm
5. working temperature: 1700 C
Ceramic Foam Filters
Zirconia for Steel Foundries
Characteristics
Ceramic Foam Filters are designed for the filtration of molten steel, alloy steel, and especially for high quality steel alloys casting temperature up to 1700 °C , which have high porosity (76%-82%), high thremal shock resistance and large specific surface.
Advantages
Ceramic foam filters help to enhanced quality of castings and reduce cost.
l Special 3D structure to reduce turbulence of flowing molten metal.
l Reduce defective rate of castings.
l Improved mechanical properties of castings.
l Improved precision of dimensions and shapes of castings.
l Reduced costs of machining operations.
l Simplify pouring systems and increase utilization ratio of mold.
Specifications
Materials
Zirconia
Working Temp.(°C)
≤1700
Color
Yellow
Pore Size(PPI)
10
Porosity(%)
76~82
Compression Strength(MPa)
≥2.5
Bulk Density(g/cm3)
0.7~1.1
Thermal Shock Resistance
Excellent
Application
Carbon steel low alloy steel
Note: Special size and 10-20 pore size (PPI) can be custom made.
Selection
1) Pore size is based on casting material and casting weight, regularly 10ppi and 20ppi for steel casting filtration.
2) Filter size is decided by the sculpt, fusion and the characteristic of ceramic foam filter.
Package
The filters are packed in carboard box and pallet protecting them from damage.
Box size: 54x36x28cm.
Pallet size: 1.1x1.1x1.9m.
36 boxes per pallet, 10 pallet per 20’’ container, 20 pallets per 40’’container.
Notice of Application
1. In order to reduce the impact of hot molten metal to filters, pouring bowl shall put down as low as possible from filters.
2. It is recommended to use compressed air to blow dust off from filter before usage.
3. Ceramic foam filters should be stored in dry place to avoid moisture.
- Q: Why should filter core be used in backwash of ceramic filter?
- The filter in the water filter of ceramic filter is used for filtering water.
- Q: What is the filtration accuracy of 50nm ceramic membrane?
- It should be noted that due to wear, plugging and so on, the new and different degrees of ceramic film, the pore size will change. Micron scale ceramic membrane filtration accuracy is very good, nano scale aperture range of such a small ceramic film does not know in what way.
- Q: The working principle of ceramic filter
- The working principle and mechanism and the shape of ceramic filter disk vacuum filter is similar to that in the pressure under the action of suspension by filtration medium, particles are trapped cake is formed at the surface of the medium, and the liquid through a filter medium outflow, reached the purpose of solid-liquid separation. The difference is that the filter medium of ceramic filter plate with microporous capillary effect, the capillary force in the pores is larger than the vacuum force applied to microporous keep full liquid state, no matter under what circumstances, the ceramic filter plate does not allow air through, because there is no air through solid-liquid separation, low energy consumption, vacuum a high degree of.
- Q: What is the working pressure of the ceramic filter?
- Vacuum pressure or suction is the vacuum of the equipment, the size of the vacuum directly affects the effect of ceramic filter board suction (yield and water content). The vacuum system of ceramic filter consists of vacuum pumps, tanks, distribution device, ceramic filter plate and a connecting pipe is composed of ceramic filter, the vacuum pump is generally 2BV series water circulation pump, the vacuum pump vacuum limit is -0.097MPa, using a vacuum pump for a long time or vacuum system has poor sealing performance may cause a certain degree of vacuum distortion, so the ceramic filter vacuum is generally difficult to achieve in the -0.097MPa, -0.08 ~ 0.097MPa, which indicates that the vacuum degree is good, such as the vacuum degree is not up to -0.07MPa or less, the vacuum system may be an exception.
- Q: The vacuum degree of the ceramic filter is normal and the cake water is large
- There is a difference between the vacuum display and the actual vacuumThe main speed of the ceramic filter is too fastThe water content of the filter cake is gradually increased within 0~8 hours after the equipment has been continuously turned onThe ceramic filter plate does not meet the aperture range and the opening rate is lowThe ceramic filter plate has a near life and serious blockageCeramic filter cleaning standards (acid, ultrasonic, backwash water)The scraper can not be completely discharged, and the surface of the ceramic plate is coated with a thin filter cakeFailure to manufacture equipment or other causes of failure
- Q: Microporous ceramic filter plate cleaning
- For the use of a long time, the method 1, the effect is still no significant improvement, that is how to plug the ceramic filter plate regeneration? The ceramic filter plate with uneven or non sucking slurry can be removed, and oxalic acid or other acid liquid with certain concentration and certain temperature can be taken together to dredge the microporous of the ceramic filter plate. (do not recommend sulphuric acid)
- Q: What is the reason that ceramic filter does not absorb mineral powder?
- In order to avoid frequent fluctuations in pressure and pressure within a short period of time, a buffer cylinder with a stabilizing effect is provided in the backwash pipe.
- Q: The vacuum degree of the ceramic filter is normal and the cake water is large?
- There is a difference between the vacuum display and the actual vacuumThe main speed of the ceramic filter is too fastThe water content of the filter cake is gradually increased within 0~8 hours after the equipment has been continuously turned onThe ceramic filter plate does not meet the aperture range and the opening rate is lowThe ceramic filter plate has a near life and serious blockageCeramic filter cleaning standards (acid, ultrasonic, backwash water)The scraper can not be completely discharged, and the surface of the ceramic plate is coated with a thin filter cakeFailure to manufacture equipment or other causes of failure
- Q: The vacuum of ceramic filter is not enough
- Maybe the vacuum meter is broken. It doesn't show or show the data is different from the actual data.It could be the source of the vacuum, the vacuum pump failure.Pipeline leakage: vacuum system connecting pipes (metal pipes or rubber pipes) corrosion, aging and water leakage.Distributor head leakage: wear or poor sealing.Leakage of ceramic plate: rupture of ceramic plate.Other reasons.
- Q: How should the static and dynamic sealing points of the ceramic filter be leaking?
- The filtrate pump works to drain or recycle the water that has been pumped out. 6 、 cleaning system work, cleaning system includes backwashing (water pump pressure or height difference pressure), acid liquid (metering pump, automatic acid injection), ultrasonic (ultrasonic work), etc.. 7 、 control system and other electrical systems. In addition, the filter cake which is absorbed and dried on the ceramic filter plate is unloaded automatically by the scraper and then falls on the belt conveyor, and is conveyed to the concentrate storage yard by a belt conveyor.
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Zirconia ceramic foam filter for filtration
- Loading Port:
- Tianjin
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 1 pc
- Supply Capability:
- 10000000 pc/month
OKorder Service Pledge
OKorder Financial Service
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