Zirconia ceramic foam filter for filtration
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- Loading Port:
- Tianjin
- Payment Terms:
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- Min Order Qty:
- 1 pc
- Supply Capability:
- 10000000 pc/month
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Specifications
1. dia. 50*22mm-20ppi
2. material: zirconia
3. color: yellow
4. tolerance: +/- 2mm
5. working temperature: 1700 C
Ceramic Foam Filters
Zirconia for Steel Foundries
Characteristics
Ceramic Foam Filters are designed for the filtration of molten steel, alloy steel, and especially for high quality steel alloys casting temperature up to 1700 °C , which have high porosity (76%-82%), high thremal shock resistance and large specific surface.
Advantages
Ceramic foam filters help to enhanced quality of castings and reduce cost.
l Special 3D structure to reduce turbulence of flowing molten metal.
l Reduce defective rate of castings.
l Improved mechanical properties of castings.
l Improved precision of dimensions and shapes of castings.
l Reduced costs of machining operations.
l Simplify pouring systems and increase utilization ratio of mold.
Specifications
Materials
Zirconia
Working Temp.(°C)
≤1700
Color
Yellow
Pore Size(PPI)
10
Porosity(%)
76~82
Compression Strength(MPa)
≥2.5
Bulk Density(g/cm3)
0.7~1.1
Thermal Shock Resistance
Excellent
Application
Carbon steel low alloy steel
Note: Special size and 10-20 pore size (PPI) can be custom made.
Selection
1) Pore size is based on casting material and casting weight, regularly 10ppi and 20ppi for steel casting filtration.
2) Filter size is decided by the sculpt, fusion and the characteristic of ceramic foam filter.
Package
The filters are packed in carboard box and pallet protecting them from damage.
Box size: 54x36x28cm.
Pallet size: 1.1x1.1x1.9m.
36 boxes per pallet, 10 pallet per 20’’ container, 20 pallets per 40’’container.
Notice of Application
1. In order to reduce the impact of hot molten metal to filters, pouring bowl shall put down as low as possible from filters.
2. It is recommended to use compressed air to blow dust off from filter before usage.
3. Ceramic foam filters should be stored in dry place to avoid moisture.
- Q: What filter material are placed in the aquarium filter?
- Submerged in water. Submersible pumps and filter cotton (often replaced by sponge) installed in one, and some brands will also be installed heaters, which become multi-purpose fish farming equipment. When working, the water is absorbed into the filter in many directions, and the filtered water is returned to the water tank by other means. This filter because of its low price and popular beginners of all ages, but the effects from the use of view, only suitable for small fish density, on the flow and filtration requirements are not high, a small aquarium, "fish" will be built in filter (especially the heating function of the filter for seedling and foster) water tank. The effect is very good. The biggest disadvantage of this device is that when it stops working, a lot of dirt stuck to the filter runs back into the water.
- Q: What are the poor filtration effects of vacuum disc filters?
- With the increase of the material level of the ceramic filter trough, the suction time of the ceramic filter plate in the vacuum zone increases, the thickness of the slurry increases and the productivity increases. But the drying time is relatively short, the water content of the concentrate will be increased. Select the best material level to ensure the production capacity and concentrate moisture requirements.
- Q: How many degrees does the ceramic filter melt?
- Spinel is basically over 1600-1700. It's not too acid proof.There are other materials such as silicon nitride. Ceramics can be more than 1300 degrees in temperature. So the material you are using now is unlikely to melt and melt, and you can change it into one of the top materials. Baidu, this stuff is all over the street.
- Q: The efficiency of ceramic filter is low. What's wrong with it?
- CleanThe cleaning of ceramic filter is divided into two parts: reverse flush cleaning (also useful gas) and combined cleaning. The purpose of cleaning is to discharge the particles from the hole to the ceramic filter board.Anti flushing and cleaning water filter after direct visual pressure can, generally between 0.08--0.12MPa, such as less than 0.05MPa, while the poor flushing effect without even washing effect, resulting in blocking accumulation eventually led to the ceramic filter plate hole plugging scrap. Replacing the filter element in time and ensuring the water pressure before filtration can provide stable backwashing water pressure.Combined cleaning by ultrasonic vibration, nitrate dissolution method for maximum remove blockage of backwash rushed out, the general ceramic filter every 8 hours of continuous work should stop cleaning 1 hours, such as the use of the old plate or the suction effect is poor, can strengthen cleaning (such as shorten the cleaning period, prolong the period of cleaning, increase the amount of nitric acid etc.).
- Q: What is the working pressure of the ceramic filter?
- Vacuum pressure or suction is the vacuum of the equipment, the size of the vacuum directly affects the effect of ceramic filter board suction (yield and water content). The vacuum system of ceramic filter consists of vacuum pumps, tanks, distribution device, ceramic filter plate and a connecting pipe is composed of ceramic filter, the vacuum pump is generally 2BV series water circulation pump, the vacuum pump vacuum limit is -0.097MPa, using a vacuum pump for a long time or vacuum system has poor sealing performance may cause a certain degree of vacuum distortion, so the ceramic filter vacuum is generally difficult to achieve in the -0.097MPa, -0.08 ~ 0.097MPa, which indicates that the vacuum degree is good, such as the vacuum degree is not up to -0.07MPa or less, the vacuum system may be an exception.
- Q: Does the ceramic factory use hydrochloric acid?
- For the use of a long time, the method 1, the effect is still no significant improvement, that is how to plug the ceramic filter plate regeneration? The ceramic filter plate with uneven or non sucking slurry can be removed, and oxalic acid or other acid liquid with certain concentration and certain temperature can be taken together to dredge the microporous of the ceramic filter plate. (do not recommend sulphuric acid)
- Q: Ceramic filter cleaning, sulfuric acid cleaning
- Can be washed with chromic acid lotion. The effect is better
- Q: What are the functions of honeycomb ceramic filters?
- High quality and high density straight hole mesh, the product has high heat resistance and impact resistance properties of cast high fever temperature, design straight hole to guarantee the balance between strength and flow, effectively remove impurities and slag particles, the mechanical properties of casting, the surface quality and the qualified rate of products is greatly improved.
- Q: What are the reasons for the program alarm of ceramic filter?
- The vacuum failure may be the vacuum pump failure, the vacuum pipeline leakage, the ceramic filter plate rupture or the connection water leakage, the backwash system is generally before the filtration water pressure is insufficient, the filter core plug and so on. Vacuum suction deficiency will lead to poor effect or even suction; cleaning standards will accelerate the ceramic filter clogging, ceramic filter clogging even if the vacuum suction is normal, will not even bad effect such as cake, jelly thin with high water content. Ceramic filter plate, hole plugging, discarding. Ceramic filter plate is life, under normal circumstances is about a year, such as pulp mud content, fine particle size or containing ingredients, cleaning is not easy to precipitate standards will reduce its life, when the ceramic filter plate close to the scrap, the suction effect will be worse. I hope my answer can help you.
- Q: What is the reason that the whole ceramic filter does not attract ore?
- Vacuum system failure, no vacuum or vacuum can not meet the requirements. Should check the vacuum pump and vacuum piping, distribution head, ceramic plate, such as failure or leakage.Whether the ore conditions are changed, such as pulp type, mud content, fineness, concentration, etc..
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Zirconia ceramic foam filter for filtration
- Ref Price:
-
- Loading Port:
- Tianjin
- Payment Terms:
- TT OR LC
- Min Order Qty:
- 1 pc
- Supply Capability:
- 10000000 pc/month
OKorder Service Pledge
OKorder Financial Service
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